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2004 Sportsman 6x6
Polaris 2004 Sportsman 6x6 User Manual
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2
Table of Contents
Welcome
6
Vehicle Identification Numbers
7
Table of Contents
8
Safe Riding Gear
9
Safety
9
Operator Safety
10
Age Restrictions
10
Know Your Vehicle
10
Safety Training
10
Safety Decals and Locations
16
Features and Controls
38
Throttle Lever
41
Service Brakes
42
Auxiliary Brakes
42
Master Cylinders
43
Setting the Parking Brake
44
Fuel Tank
45
Gear Selector
46
Belt Life
46
Recoil Starter
47
All Wheel Drive (Awd) System
48
Disengaging Wheel Hubs
49
Instrument Cluster
50
Rider Information Center
51
Diagnostic Mode
54
Operation
55
Starting a Cold Engine
58
Starting a Warm Engine
59
Hauling Cargo
60
Dumping Cargo
61
Driving Safely
62
Load Distribution
62
Driving Procedures
63
Making Turns
64
Driving Downhill
66
Driving Uphill
67
Turning Around on a Hill
68
Driving on Slippery Surfaces
69
Driving through Water
70
Driving in Reverse
71
Parking on an Incline
72
Driving over Obstacles
73
Noise Emission Control System
74
Crankcase Emission Control System
74
Exhaust Emission Control System
74
Emission Control Systems
74
Tool Kit
76
Maintenance and Lubrication
76
Periodic Maintenance Schedule
77
Maintenance Chart Key
77
Lubrication Recommendations
81
Transmission Oil Change
83
Transmission Lubrication
83
Front Gearcase Lubrication
84
Gearcase Oil Change
84
Premium 4 Synthetic Lubricant
85
Oil System
85
Oil and Filter Change
86
Engine Cooling System
89
Radiator Coolant Level
89
Recovery Bottle Coolant Level
90
Cooling System Operation
90
Filter Systems
91
Air Box Drain
92
Breather Filter
92
Toe Alignment
93
Camber and Caster
94
Handlebar Adjustment
94
Steering Inspection
94
Front Wheel and Middle Axle Brake
95
Front Wheel Hub Tightening
96
Oil Pump Priming
99
Side Panel Removal
100
Wheel Removal
101
Wheel Installation
101
Tire Tread Depth
102
Tire Specifications
103
Spark Plugs
104
High Range
105
Pvt System
105
Low Range
105
Pvt Drying
106
Spark Arrestor
107
Recoil Housing
108
Battery Removal
109
Battery Installation
109
Battery Storage
110
Battery Charging
111
Headlight Lamp Replacement
112
High Beam Headlight Adjustment
113
Headlight Housing Replacement
114
Cleaning the Atv
116
Cleaning and Storage
116
Storage Tips
117
Transporting the Vehicle
118
Specifications
119
Jetting Chart
120
Clutching Chart
120
Polaris Products
121
Troubleshooting
122
Engine Overheating
125
Warranty
126
Engine Oil
127
Index
130
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Polaris 2004 Sportsman 6x6 Specifications
General
Brand
Polaris
Model
2004 Sportsman 6x6
Category
Offroad Vehicle
Language
English
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