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440 IQ
Polaris 440 IQ User Manual
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78
MAINTENANCE
Br
akes
Br
ake
Com
ponents
1.
B
rake
C
ali
per
2.
C
hai
ncas
e
3.
Brake
Disc
4.
Bac
king
Plate
5.
B
rake
P
ad
M
ateri
al
(R
epl
ace
wh
en
th
ick
ness
is
l
ess
t
han
1
/1
6
″
).
Excessive
Br
ake
Lever
T
ravel
Hydra
ulic
bra
kes
ar
e
self-
adjusting,
but
if
exce
ssive
bra
ke
pad
clea
rance
de
velops,
as
describe
d
on
page
77,
the
mac
hine
should
be
retu
rned
t
o
an
aut
ho
rized
P
o
lari
s
deal
er
fo
r
i
ns
pect
io
n
and
ad
ju
st
men
t.
1
2
3
4
5
80
82
Table of Contents
Table of Contents
6
Introduction
7
Preservation of the Environment
8
Vehicle Identification Numbers
9
Safety
10
Operator Safety
11
Riding Position
12
Survival Preparation
13
Riding Apparel
13
Disabled Operators
14
Rider Capacity
14
Excessive Speed
14
Driver Awareness
15
Driving on Slippery Surfaces
17
Ice and Snow Build-Up
17
Driving Downhill
17
Driving in Hilly Terrain
18
Drive Belt
19
Intake Silencer
19
Cold Weather Drive-Away
19
Inadequate Snow Conditions
20
Driving Responsibly
21
Safety Decals and Locations
23
Clutch Cover Warning
23
Pressure Cap Warning
23
Track Warning
24
Passenger Warning
24
Features and Controls
27
Dragon Mode Facts
29
Dragon Mode Operation
30
Ifs Components
31
Ifs Adjustment Options
31
The Perfect Fit
31
Shock Absorber Components
32
Front Shock Spring Preload
33
Shock Valving
34
Front Springs
34
Suspension Performance Tips
35
Suspension Coupling
37
Weight Transfer During Acceleration
39
Handlebar Adjustments
40
Handlebar with Riser Block
40
Traction Products
42
Wear Strips
44
Pre-Ride Inspections
45
Before Starting the Engine
46
Hydraulic Brakes
47
Park Brake Lever Lock
48
Track Inspection
49
Start the Engine and Check
50
Engine Break-In
51
Operation
51
Oil Recommendations
52
Fuel Recommendations
52
Starting the Engine
54
Starting a Cold Engine
54
Starting a Warm Engine
54
Slide Rail and Track Cooling
55
Jetting Guidelines
58
Engine Stop Switch
59
Emergency Stopping
59
Emergency Starting
60
Daily Storage
61
Maintenance
62
Rear Suspension
66
Front Suspension
67
Throttle Cable
68
Choke and Cable
68
Chaincase Oil Level
69
Spark Plugs
70
Intake Filter
72
Carburetor Adjustments
74
Exhaust System
75
Coolant Level
76
Coolant Mixture
76
Flushing the Cooling System
77
Bleeding the Cooling System
78
Drive Chain Tension
79
Hydraulic Brake Inspection
80
Brake Components
81
Brake Fluid
82
Bleeding the Hydraulic Brake System
83
Headlight Adjustment
84
Clutch System
86
Drive Belt Condition
87
Clutch Center Distance
88
Reverse Kit Maintenance
89
Torque Stop
89
Chain Tension
90
Fall Tune-Up
90
Tool Kit
90
Track Tension
91
Track Alignment
92
Track Lubrication
93
Steering System
94
Ski Alignment
95
Ski Skags
96
Skag Replacement
96
Suspension Maintenance
97
Slider Wear
97
Pre-Ride Suspension Inspection
97
Clutch and Drive System
98
Cleaning and Preservation
98
Controls and Linkage
98
Engine and Carburetor Protection
99
Electrical Connections
100
Transporting the Snowmobile
101
Polaris Products
102
Troubleshooting
103
Suspension Troubleshooting
106
Belt Troubleshooting
107
Warranty
108
Limited Warranty
109
Engine Oil
110
Maintenance Record
114
Index
117
4
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Polaris 440 IQ Specifications
General
Brand
Polaris
Model
440 IQ
Category
Offroad Vehicle
Language
English
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