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Polaris 800 RMK User Manual

Polaris 800 RMK
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97
MAINTENANCE
Brakes
Brake Fluid
The brake fluid level can be seen through a plastic sight glass in the
brake reservoir. If the fluid is sufficient, the sight glass will be black. If
the sight glass is any color other than black, add brake fluid.
Replace brake fluid at least every two years with POLARIS DOT 4 high
temperature brake fluid. See page 122 for the part numbers of POLARIS
products.
WARNING! After opening a bottle of brake fluid, always discard any unused
portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it
rapidly absorbs moisture from the air. The moisture causes the boiling
temperature of the brake fluid to drop, which can lead to early brake fade and
the possibility of accident or serious injury.
WARNING! Keep the master cylinder cover free of dirt and debris. The vent slits
allow for diaphragm movement, and if they become plugged, movement of
brake fluid below the diaphragm may be restricted, altering brake function.
NOTICE: Brake fluid will damage labels, paint and some plastics. Always wipe
up spills immediately.

Table of Contents

Questions and Answers:

Polaris 800 RMK Specifications

General IconGeneral
Bore x Stroke85 mm x 70 mm
Engine Stroke2-Stroke
Rear SuspensionRMK Adjustable
Track Width15 inches
Track Length155 in (393.7 cm) / 163 in (414 cm)
Track Height2.4 inches
Fuel Capacity11.5 gallons
EngineLiberty 800
Rear Travel16 in (40.6 cm)
Displacement794cc

Summary

IMPORTANT NOTICE TO OWNER

WELCOME

INTRODUCTION

Important Notes for Owners and Drivers

Key information for owners and drivers regarding manual usage, maintenance, and safe riding practices.

Vehicle Identification Numbers

Instructions for recording vehicle identification numbers and key number for reference and security.

SAFETY

Operator Safety

Guidelines for safe operation, including riding position, apparel, and general awareness.

Driver Awareness

Information on recognizing hazards like obstacles, wire fences, and varying terrain conditions.

Safety Labels and Locations

Details on warning labels found on the snowmobile and their meanings.

FEATURES

QUICKDRIVE Belt

Information on the QUICKDRIVE belt system, including handling and maintenance requirements.

Fuel Type Selection

Procedure for selecting the correct fuel type designation in the vehicle's gauge for optimal performance.

Instrument Cluster

Description of the instrument cluster, its indicators, and the rider information center functions.

THE PERFECT FIT

Suspension Adjustments

Guidance on adjusting rear track shock spring preload for optimal vehicle balance and ride experience.

Handlebar Adjustments

Instructions for adjusting handlebar position and angle for improved rider comfort and control.

PRE-RIDE INSPECTIONS

Pre-Ride Checklist

A comprehensive checklist of items to inspect before operating the snowmobile for safety.

Before Starting the Engine

Essential checks and procedures to perform before starting the engine for safe operation.

OPERATION

Starting the Engine

Step-by-step instructions on how to properly start the snowmobile engine.

Break-In Period

Recommended procedures for breaking in new or rebuilt engines and drive belts for longevity.

Fuel

Important safety precautions and recommendations regarding gasoline handling and usage.

Electronic Reverse (PERC)

Information on operating the electronic reverse system, including engagement and disengagement procedures.

MAINTENANCE

POLARIS Recommended Maintenance Program

Overview of the recommended maintenance schedule and the owner's responsibilities for upkeep.

Lubrication

Procedures for lubricating various components, including the rear suspension and chaincase oil.

Spark Plugs

Recommendations and inspection procedures for spark plugs to ensure proper engine performance.

Cooling System

Information on coolant levels, engine overheating, and bleeding the cooling system.

Brakes

Guidance on inspecting hydraulic brakes, brake fluid, and bleeding the system.

Clutch System

Maintenance procedures for clutch sheaves, drive belts, and clutch alignment.

Track Maintenance

Instructions for inspecting, lubricating, and adjusting track tension and alignment.

Battery (if equipped)

Procedures for battery removal, installation, storage, and charging.

Extended Storage

Recommendations for preparing the snowmobile for long-term storage to prevent deterioration.

SPECIFICATIONS

600 RMK / 600 PRO RMK

Technical specifications including capacities, dimensions, and clutching data for 600cc models.

800 RMK / 800 PRO RMK / 800 RMK ASSAULT

Technical specifications including capacities, dimensions, and clutching data for 800cc models.

POLARIS PRODUCTS

A list of POLARIS genuine parts and their part numbers for various vehicle systems.

TROUBLESHOOTING

Engine Troubleshooting

Common engine problems, their probable causes, and recommended solutions.

Drive System Troubleshooting

Solutions for issues related to the drive system, including clutch and belt problems.

Suspension Troubleshooting

Guidance for diagnosing and resolving common suspension-related issues.

WARRANTY

Service and Warranty Information

Information on obtaining service and warranty assistance, including contact details and required information.

Limited Warranty

Details of the limited warranty coverage, exclusions, and registration requirements.

U.S.A. EPA Emissions Limited Warranty

Specific warranty coverage for emissions-related components and systems as per EPA regulations.

MAINTENANCE LOG

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