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PG10
Polaris PG10 User Manual
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60
Drain
6" Max.
Above Drain
Mixing V
alve
NOTE:
Follow
the
Mixing
Va
lve
manufacturers instructions
when
installing
t
he
mixing
valve.
Manual Shut Off
V
alve (T
yp)
Mixing
V
alve
(1
60
°F
Max.
)
NOTE:
Follow
the
Mixing
Va
lve
manufacturers instructions
when
installing
t
he
mixing
valve.
Figure 53:
AIR HANDLER PIPING INST
ALLA
TION (All Models)
Figure 54: POLARIS WITH
AUXILLARY
STORAGE T
ANK,
One or T
wo T
emperature System (With or Without Building Recirculation)
59
61
Table of Contents
Table of Contents
2
Safe Installation, Use and Service
3
Approvals
3
General Safety Information
4
Precautions
4
Grounding Instructions
4
Installation Requirements for Massachusetts
7
Introduction
8
Abbreviations Used
8
Qualifications
8
Preparing for the Installation
8
Dimensions and Capacity Data
9
Rough in Dimensions: All Models
9
Features and Components
11
34 Gallon Unit
11
Gallon Unit
12
Controls and Switches
14
Installation Considerations
15
Locating the Water Heater
15
Insulation Blankets
16
Combustion Air and Ventilation
16
Corrosion and Water Quality
16
Installation Requirements
17
Gas Supply Systems
17
Supply Gas Regulator
17
Power Supply
17
Mixing Valves
18
Circulation Pumps
18
Space Heating and Potable Water System
19
Storage Tank Installation
19
Solar Installation
19
Closed Water Systems
19
Thermal Expansion
19
Temperature-Pressure Relief Valve
20
Condensate Drain
21
Venting Installation
22
Vent Installation Considerations
22
General Venting Instructions
22
Approved Vent/Intake Material
22
Polypropylene Installations
23
Vent Pipe Termination
23
Planning the Vent System
23
Integrated Filter Installation
24
Direct Vent Air Intake Moisture Protection
25
Horizontal Vent Terminal Installation
25
Vertical Vent Terminal Installation
26
Termination Clearances Sidewall Direct Vent
27
Direct Vent Installation Diagrams
28
Concentric Vent Installation
29
Venting Multiple Units
30
Water Heater Installation
31
Condensate Drain Installation
31
Supply Gas Line Installation
31
Gas Line Leak Testing
32
Purging
32
Electrical Wiring
33
Water Line Connections
33
T&P Valve Discharge Pipe
34
Temperature Regulation
35
High Temperature Limit Control (ECO)
35
Thermostat Control
35
Control System Operation
36
Overview
36
Control System Navigation
36
User Settings & Control System Menus
39
Start up
44
Start up Conditions
44
Prior to Start up
44
Filling the Water Heater
44
Initial Start up
45
Lighting the Water Heater
46
Lighting & Operation Labels
46
Checking the Firing Rate
47
Gas Input Rate
47
High Altitude Installations
47
Troubleshooting
48
Installation Checklist
48
Sequence of Operation
48
Sequence of Operation Flow Chart
49
Operational Problems
50
Fault and Alert Conditions
51
Leakage Checkpoints
53
Periodic Maintenance
54
Venting System Inspection
54
Ingegrated Filter Preventative Maintenance
54
Temperature-Pressure Relief Valve Test
54
Draining and Flushing
55
Service
55
Diagrams
56
CCB-Central Control Board Layout
56
Wiring Diagram
57
Circulation Pump Wiring Diagrams
58
Piping Diagrams
59
Notes
61
4
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Polaris PG10 Specifications
General
Brand
Polaris
Model
PG10
Category
Water heaters
Language
English
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