Powermate PM2000i User Manual

Owner’s Manual for Portable Generator 3
Electrical Hazards
• The National Electric Code (NEC) requires
the frame and external electrically conduc-
tive parts of the generator be properly con-
nected to an approved earth ground. Local
electrical codes may also require proper
grounding of the generator. Consult with a
local electrician for grounding requirements
in the area.
• Use a ground fault circuit interrupter in any
damp or highly conductive area (such as
metal decking or steel work).
Fire Hazards
• Wipe up any fuel or oil spills immediately.
Verify that no combustible materials are left
on or near the generator. Keep the area
surrounding the generator clean and free
from debris and keep a clearance of five (5)
feet on all sides to allow for proper ventila-
tion of the generator.
• Do not operate the generator if connected
electrical devices overheat, if electrical out-
put is lost, if engine or generator sparks or if
flames or smoke are observed while unit is
running.
• Keep a fire extinguisher near the generator
at all times.
Standards Index
1. National Fire Protection Association
(NFPA) 70: The NATIONAL ELECTRIC
CODE (NEC) available from www.nfpa.org
2. National Fire Protection Association
(NFPA) 5000: BUILDING CONSTRUC-
TION AND SAFETY CODE available from
www.nfpa.org
3. International Building Code available from
www.iccsafe.org
4. Agricultural Wiring Handbook available
from www.rerc.org, Rural Electricity
Resource Council P.O. Box 309 Wilming-
ton, OH 45177-0309
5. ASAE EP-364.2 Installation and Mainte-
nance of Farm Standby Electric Power
available from www.asabe.org, American
Society of Agricultural & Biological Engi-
neers 2950 Niles Road, St. Joseph, MI
49085
This list is not all inclusive. Check with the
Authority Having Jurisdiction (AHJ) for any
local codes or standards which may be appli-
cable to your jurisdiction.
(000144)
DANGER
Electrocution. Contact with bare wires,
terminals, and connections while generator
is running will result in death or serious injury.
(000104)
DANGER
Electrocution. Water contact with a power source,
if not avoided, will result in death or serious injury.
(000145)
DANGER
Electrocution. In the event of electrical accident,
immediately shut power OFF. Use non-conductive
implements to free victim from live conductor. Apply
first aid and get medical help. Failure to do so will
result in death or serious injury.
(000130)
WARNING
Accidental Start-up. Disconnect the negative battery
cable, then the positive battery cable when working
on unit. Failure to do so could result in death
or serious injury.
(000105)
DANGER
Explosion and Fire. Fuel and vapors are extremely
flammable and explosive. Add fuel in a well
ventilated area. Keep fire and spark away. Failure to
do so will result in death or serious injury.
(000166)
DANGER
Do not overfill fuel tank. Fill to 1/2 in. of top of tank to
allow for fuel expansion. Overfilling may cause fuel to
spill onto engine causing fire or explosion, which will
result in death or serious injury.
(000142)
Do not insert any object through the air cooling slots.
Generator can start at any time and could result in
death, serious injury, and unit damage.
WARNING
WARNING
Fire risk. Fuel and vapors are extremely
flammable. Do not operate indoors. Doing so
could result in death, serious injury, or
property or equipment damage.
(000281)
WARNING
Explosion and fire risk. Do not smoke near unit.
Keep fire and spark away. Failure to do so could
result in death, serious injury, or property or
equipment damage.
(000282)
WARNING
Explosion and fire risk. Do not smoke while
refueling unit. Failure to do so could result in
death, serious injury, or property or equipment
damage.
(000284)

Powermate PM2000i Specifications

General

Brand	Powermate
Model	PM2000i
Category	Portable Generator
Language	English

Summary

Section 1 Introduction and Safety

Safety Rules

Manufacturer cannot anticipate all hazards. Observe warnings carefully. Common sense and strict compliance are essential.

Safety Symbols and Meanings

Definitions of DANGER, WARNING, CAUTION, and NOTE blocks used to alert personnel to hazardous situations.

Exhaust and Location Hazards

Hazards associated with generator exhaust and operating locations, including carbon monoxide risks.

Electrical Hazards

Risks of electrocution from contact with bare wires, water, or improper connection to power.

Fire Hazards

Risks of explosion and fire due to flammable fuel and vapors, and hot surfaces.

Section 2 General Information and Setup

Know Your Generator

Basic information about the generator's features, controls, and model identification.

Product Specifications

Detailed technical specifications for the PM2000i and PM2200i generator models.

Connection Plugs

Details on the 120V AC duplex receptacle and its power capacity.

Off/Run/Choke Switch

Explanation of the PowerDial switch for controlling engine operation and choke.

Generator Status Lights

Explanation of the Overload, Low Oil Level, and Power LEDs on the control panel.

Circuit Protectors

Information on AC and DC circuit protectors that prevent overload and short circuits.

Add Engine Oil

Step-by-step guide for adding the correct type and amount of engine oil before operation.

Fuel

Guidelines for using the correct type of gasoline, fuel requirements, and safe fueling procedures.

Section 3 Operation

Prepare Generator for Use

Safety precautions and steps to take before operating the generator, including exhaust and fire hazards.

Grounding the Generator When In Use

Explanation of the generator's equipment ground connection and neutral floating status.

Know Generator Limits

Guidance on calculating wattage requirements for connected devices to prevent overloading.

Starting Pull Start Engines

Step-by-step instructions on how to safely start the generator using the recoil starter.

Low Oil Level Shutdown System

Explanation of the automatic engine shutdown feature triggered by low oil levels.

Charging a 12 VDC Battery

Instructions for safely charging a 12V DC battery using the generator's output.

Parallel Operation

Instructions for operating two generators in parallel using an optional Powermate Parallel Kit for increased output.

Section 4 Maintenance and Troubleshooting

Maintenance Schedule

A detailed schedule of recommended maintenance tasks and their intervals.

Preventive Maintenance

Procedures for keeping the generator clean and free from dirt or debris to prevent damage.

Engine Maintenance

General guidelines for engine maintenance, including safety precautions like disconnecting the spark plug wire.

Inspect Engine Oil Level

Procedure for checking the engine oil level using the dipstick to ensure it is within the safe operating range.

Change Engine Oil

Detailed steps for changing the engine oil, including draining and refilling with the correct oil.

Air Filter

Instructions for servicing the air filter to ensure proper engine performance and prevent damage.

Service Spark Plug

Procedure for inspecting, cleaning, and gapping or replacing the spark plug.

Clean Spark Arrestor Screen

Steps for removing, inspecting, and cleaning the spark arrestor screen in the muffler.

Prepare Fuel System/Engine for Storage

Instructions for preparing the generator for long-term storage, including fuel treatment and engine preparation.

Troubleshooting

Engine Won't Start

Common causes and corrective actions when the generator engine fails to start.

Engine Starts, Then Shuts Down

Troubleshooting steps for when the generator engine starts but then stops unexpectedly.

Engine Will Not Start; or Starts and Runs Rough

Solutions for issues where the engine fails to start or runs erratically.

No AC Output

Steps to diagnose and resolve problems related to the generator not producing AC power.

Fuel Leaks from Drain Hoses

Simple check for fuel leaks originating from drain hoses, specifically related to the carburetor bowl.