Schedule Maintenance
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Pulsar DTS-i UG-III-180cc Training NotesPulsar DTS-i UG-III-180cc Training Notes
Cleaning
The vehicle must be cleaned periodically using pressurized water.
Before cleaning the vehicle cover the important parts like Ignition
switch, Silencer Tail end, CDI unit, H.T. coil with plastic bags. Don’t
apply the jet of water directly on electrical parts such as Switches,
Ignition unit, Coils etc. otherwise they may get damaged.
Brushing with kerosene and wiping dry with clean rag is advisable for
external cleaning of the engine. All painted surfaces should be washed
with water. Do not use kerosene or hard detergent soap on painted
surfaces as it damages the paint and turns it dull.
After washing, dry the vehicle with compressed air and carry out the
lubrication as recommended
Caution : Water may enter on the brake liners during washing & brake
slippage may occur. Ensure that brake liners are dry before driving the
vehicle.
Periodic Maintenance
Periodic maintenance (in accordance with the periodic maintenance
chart) of a vehicle is most important to prolong vehicle life, trouble
free running and ensure your safety while driving.
Engine Oil Level Checking
• Park the vehicle on level surface on center stand to check the oil
level.
• Inspect the oil level through oil inspection window
• It should be in between upper and lower mark
• Top up if required
Recommended Oil Grade and Qty
Grade SAE 20W50 of API ‘SG’ + JASO ‘MA’
Quantity Drain & Refill 1000 ml.
Engine Overhaul 1100 ml.
Oil Strainer Cleaning
Remove :
• Drain engine oil.
• Clutch cover
• Oil pump mounting bolts (A)
(3 Nos.)
• Pump with strainer.
• Clip (B) and take out ‘Oil
Strainer’ from oil pump.
Note : It is most vital to adhere to recommended frequency of oil change
for the purpose of long life of critical engine components for details refer
Periodic Maintenance Chart.
Upper
Level Mark
Lower
Level Mark
B
A
Service Wise Part Kit
Type of Service
Part Name
Quantity
Periodic Part Replacement Kit for Free Services
Days Kms. Limit
9th Paid
1065~1080
Engine oil 1000 ml.
Clutch cover gasket
1
4
Air filter foam element
1
Spark plug
2
Valve oil kit
1
1
29500~30000
Cylinder head gasket
Cylinder head stud copper washer
Use always Genuine Bajaj Auto parts & recommended lubricants.
(Engine oil: SAE 20W50 API ‘SG’ + JASO ‘MA’ grade)
Brake shoes (If worn out)
1
Front disc pad inspect / replace (If worn out)
1
Steering cone kit
1
Fork oil 330 ml.
Drive chain lock & link set
1
Notes :
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