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MOVIDRIVE system
SEW-Eurodrive MOVIDRIVE system User Manual
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*28487486_0219*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Application Inverter
MOVIDRIVE
®
system
Edition 02/2019
28487486/EN
2
Table of Contents
Table of Contents
3
Product Description
6
Device Availability
9
Cards
10
MOVIDRIVE System at a Glance
10
System Overview
10
MOVI-C Controller
12
Accessories
13
MOVIDRIVE System Product Overview
15
CES11A Multi-Encoder Card
17
CIO21A Input/Output Card
17
Product Overview Accessories
17
Safety Cards CS..A
18
FCB Concept
19
FCB 01 Output Stage Inhibit
20
FCB 05 Speed Control
20
FCB 06 Interpolated Speed Control
20
FCB 07 Torque Control
20
FCB 09 Position Control
21
FCB 10 Interpolated Position Control
22
FCB 12 Reference Travel
22
FCB 13 Stop at Application Limits
22
FCB 14 Emergency Stop
23
FCB 18 Rotor Position Identification
23
FCB 19 Position Hold Control
23
FCB 20 Jog Mode/Fcb 21 Brake Test
23
FCB 25 Motor Parameter Measurement
24
FCB 26 Stop at User Limits
24
Setpoints and Limits in the Fcbs
25
Control Mode
26
Speed Control
26
Position Control
27
Torque Control
27
VFC Plus
27
Cfc
28
Elsm
28
Rotor Adjustment/Rotor Position Measurement
28
Flying Start Function
29
Characteristic Values for Dynamics
30
Characteristic Values for Setpoint Resolution
30
Characteristics of the Control Modes
30
Characteristic Values for Accuracy of Torque and Speed
31
Maximum Output Frequency
31
Fcbs that Can be Activated for Selected Control Mode
32
Energy Consumption in Standby Operation
33
Energy-Saving Functions
33
Flux Optimization
33
Standby Mode
33
MOVISUITE Engineering Software
34
Drive Train Segment
35
Functions Segment
35
Interfaces Segment
35
Drive Functions
36
Extended Functions
36
Information on the Application Inverter
36
Monitoring Functions
36
Markings
37
Technical Data
37
Degree of Protection According to en 60529
40
General Specifications
40
General Technical Data
40
Technical Data of Basic Device
41
Technical Data of Accessories
46
Electronics Data - Signal Terminals
47
Electronics Data - Drive Safety Functions
48
Dimension Drawings
49
Technical Data of the Cards
56
Technical Data of Encoder Interfaces
61
Technical Data of Braking Resistors, Filters, and Chokes
62
Technical Data and Assignment to an Inverter
64
TCB Thermal Circuit Breaker Option
72
Line Choke
76
Output Filter
78
Output Choke
80
Configuration
82
SEW-Workbench
82
Schematic Workflow for Project Planning
83
Drive Selection
84
General Requirements for Motors
84
Group Drive and Multi-Motor Drive
86
Connecting Explosion-Proof AC Motors
87
General Requirements for Encoders
88
Dynamic Limit Characteristic Curve
89
Recommendations for Motor and Inverter Selection
89
Thermal Limit Characteristic Curve
89
Typical Characteristic Curve of Asynchronous Motors
89
Asynchronous Motors in Control Mode VFC Plus
90
Motor Selection for Asynchronous Motors
90
Asynchronous Motors in Control Mode CFC
91
Synchronous Servomotors in Control Mode CFC
93
Synchronous Servomotors in Control Mode ELSM
93
Motor-Inverter Assignments
94
Technical Data DRN.. Motors
94
Further Information on Motors and Brakemotors
96
Motor-Inverter Assignments DRN.. Motors, Fpwm = 4 Khz
97
Technical Data of DRL.. Motors
99
Technical Data of CMP.. Motors
113
Motor-Inverter Assignments CMP.. Motors, 400 V, Fpwm = 4 Khz
117
Motor-Inverter Assignments CMP.. Motors, 400 V, Fpwm = 8 Khz
121
Motor-Inverter Assignments CMP.. Motors, 230 V, Fpwm = 4 Khz
126
Motor-Inverter Assignments CMP.. Motors, 230 V, Fpwm = 8 Khz
127
Selection of an Application Inverter
131
Overload Capacity
132
Derating
133
Braking Resistor Selection
135
Continuous Braking Power
137
Selection Criteria (Braking Resistor)
137
Current-Carrying Capacity of the Brake Chopper
140
Peak Braking Power
140
Calculation Example
141
Supply Cable for Braking Resistor
141
Parallel Connection of Braking Resistors
142
Protection against Thermal Overload of the Braking Resistor
142
Supply System Cable and Motor Cable
143
Cable Length
144
Digital Inputs/Outputs and DC 24 V Supply
145
Encoder Cables
145
Signal Lines
145
EMC-Compliant Installation According to en 61800-3
146
Interference Emission
146
Line Components
147
Line Contactor
147
Line Fuses and Miniature Circuit Breakers
147
NF Line Filter
148
ND Line Choke
149
Residual Current Device
150
24 V Supply Voltage Selection
151
Power Consumption of the 24 V Supply
151
Project Planning for 24 V Supply Power
151
Project Planning Example
153
Meaning of the Symbols
154
Prefabricated Cables
154
Power Cables for CMP.. Motors
155
Motor Cable with Connector on Motor End
156
Brakemotor Cables for BP/BK Brake with Connector at Motor End
158
Brakemotor Cables for by Brake with Connector at Motor End
159
Extension Cables BP/BK and by Brakes
160
Encoder Cables for CMP.. Motors
161
Resolver
162
HIPERFACE Encoders
163
Single-Cable Technology for CMP.. Motors
164
Types of Extension Cables
165
Power Cables for CFM.. Motors
166
Motor Cable
167
Motor Extension Cable
168
Brakemotor Cable
169
Brakemotor Extension Cables
170
Encoder Cables for CFM.. Motors
171
Encoder Cables for DR.. Motors
174
Encoder Cable with Conductor End Sleeves and D-Sub
178
Encoder Cable with Connection Cover and D-Sub
178
Encoder Cable with M23 and D-Sub
179
Encoder Extension Cable with Connection Cover and M23
179
Encoder Extension Cable with Conductor End Sleeves and M23
180
Encoder Extension Cable with Two M23
180
Encoder Extension Cable with M23 and D-Sub
181
System Bus and Module Bus Cable
182
System Bus Cable
183
Module Bus Cable
185
About this Documentation
186
General Information
186
Structure of the Safety Notes
186
Decimal Separator in Numerical Values
187
Meaning of the Hazard Symbols
187
Rights to Claim under Limited Warranty
187
Structure of Embedded Safety Notes
187
Content of the Documentation
188
Copyright Notice
188
Other Applicable Documentation
188
Product Names and Trademarks
188
Device Availability
189
Duties of the User
190
Preliminary Information
190
Safety Notes
190
Target Group
190
Designated Use
191
Hoist Applications
191
Functional Safety Technology
192
Transport
192
Installation/Assembly
193
Restrictions of Use
193
Electrical Installation
194
Protective Separation
194
Energy Storage Unit
195
Startup/Operation
195
Connection Variants
196
Device Structure
196
MOVIDRIVE System Nameplate
202
Performance Data Nameplate
202
MOVIDRIVE® System Type Code
203
Device Structure of the Application Inverter
204
Card Slots
210
Installation
211
Permitted Tightening Torques
211
Special Aspects When Transporting the Devices
212
Mechanical Installation
213
Bore Patterns
214
Minimum Clearance and Mounting Position
215
Covers
216
Touch Guards
217
Control Cabinet Installation
219
Inverter and Bottom Shield Plate
219
Installation with Submounting Resistor BR120-001
220
Shield Plate at Bottom of Control Unit
222
Top Shield Plate
222
Electrical Installation Information
223
Permitted Voltage Systems
224
Use in IT Systems
224
Line Connection
227
Line Fuses, Fuse Types
227
24 V Supply Voltage
231
Motor Output
232
Output Brake Chopper
232
Temperature Evaluation of the Motor
232
Brake Output
233
Inputs and Outputs
233
System Bus and Module Bus Cabling
234
System Bus Ethercat/Sbus Plus
234
Encoders
236
Installing a Card
237
Installing Options and Accessories
237
CIO21A and CID21A Input/Output Card
240
CIO21A Terminal Assignment
241
CID21A Terminal Assignment
242
Braking Resistors
247
Permitted Installation of Braking Resistors
248
External Bimetallic Relay
256
Line Filter
260
EMC-Compliant Installation
261
Cable Installation
262
Control Cabinet
262
Edition
262
HF Equipotential Bonding in the System
262
Braking Resistor Connection
263
Line Filter Connection
263
Supply System Cable Connection
263
Control Cable Connection
264
Encoder Connection
264
Motor and Brake Connection
264
Shielding Connection
265
Terminal Assignment
266
Power Connection
271
Wiring Diagrams
271
Brake Control
274
Connection Diagram CIO21A and CID21A Input/Output Card
281
Branch Circuit Protection
284
Field Wiring Power Terminals
284
Information Regarding UL
284
Short Circuit Current Rating
284
Ambient Temperature
285
Environmental Conditions
285
Motor Overload Protection
285
Connecting Cables
286
General
286
Startup
286
Connecting Power
286
Lifting Applications
286
Setting the Ethercat ID
287
Startup Requirements
288
Startup Procedure
289
Check List for Startup
292
Connection to the Engineering Software
293
General Information
294
Operation
294
7-Segment Display
295
Fault Display
295
Operating Displays
295
Operating Displays Overview
296
Fault 1 Output Stage Monitoring
298
Fault 3 Ground Fault
298
Fault 4 Brake Chopper / Fault 6 Line Fault
298
Fault Description on Basic Device
298
Fault 7 DC Link
299
Fault 8 Speed Monitoring
299
Fault 9 Control Mode
299
Fault 10 Data Flexibility
301
Fault 11 Temperature Monitoring
302
Fault 13 Encoder 1
303
Fault 14 Encoder 2
307
Fault 16 Startup
311
Fault 17 Internal Processor Fault
313
Fault 18 Software Error
313
Fault 19 Process Data
315
Fault 20 Device Monitoring
316
Fault 23 Power Section
317
Error 24 Cam Switch
318
Fault 25 Parameter Memory Monitoring
318
Fault 26 External Fault
320
Fault 28 FCB Drive Functions
321
Fault 29 HW Limit Switch
323
Fault 30 Software Limit Switch
323
Fault 31 Thermal Motor Protection
324
Fault 32 Communication
325
Fault 33 System Initialization
326
Fault 34 Process Data Configuration
328
Fault 35 Function Activation
328
Fault 42 Lag Error
329
Fault 46 Safety Card
329
Fault 47 Supply Unit
330
Fault 48 Module Bus
331
Fault 50 I/O Card
331
Fault 51 Analog Processing
332
Fault 52 Explosion Protection Function Category 2
332
Power Section Fault Description
334
Responses to Fault Acknowledgement
339
Default – Fault Response
341
Fault Responses
341
Parameterizable Faults
341
Electronics Service by SEW-EURODRIVE
344
Extended Storage
344
Procedure in Case Maintenance Has Been Neglected
344
Shutdown
345
Waste Disposal
345
Functional Safety
346
General Information
346
Integrated Safety Technology
346
Schematic Representation of the Safety Concept
348
Drive Safety Functions
349
Restrictions
351
Safety Conditions
352
Requirements for the Installation
353
Requirements for External Safety Controllers
354
Requirements for Startup
355
Requirements for Operation
356
Connection Designs
357
Use of Safety Relays
357
STO Signal for Group Disconnection
358
Use of Safety Controllers
358
Port X6 on the Device
361
Safety Characteristics
362
Abbreviation Key
363
Appendix
363
Index
365
Address List
370
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SEW-Eurodrive MOVIDRIVE system Specifications
General
Brand
SEW-Eurodrive
Model
MOVIDRIVE system
Category
Inverter
Language
English
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