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DD 50
Sym DD 50 Service Manual
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12. BODY COVER
12-6
Body Cover
1. Removal:
y
Remove 3 bolts from rear carrier, and
then remove rear carrier.
y
Remove the luggage box.
y
Remove 4 screws from the two side cover,
and then remove the side cover.
y
Remove 4 screws from the both sides.
Screws
Bolts
Screws
This chapter Contents
114
116
Table of Contents
Page Content Index
4
Service Manual
1
General Information
3
Table of Contents
4
General Safety
9
Service Precautions
10
Lubrication System
12
Torque Values
13
Troubleshooting
18
Lubrication Points
22
2. Service Maintenance Information
24
Periodical Maintenance Schedule
25
Service Maintenance Information
26
Air Cleaner
26
Fuel Lines
26
Engine Oil Line
27
Fuel Filter
27
Oil Pump Control Cable
28
Battery
29
Tire
29
Rear Brake Free Play: (Drum Brake Type)
30
Type)
30
Steering System
33
Suspension
33
Spark Plug
34
Transmission Oil
34
Control Cable Lubrication
35
Driver Belt
35
Ignition Timing
35
Throttle Valve Operation
35
Carbon Removing for Exhaust Pipe
36
Carburetor Idle Speed Adjustment
36
Cylinder Compression Pressure Test
36
Muffle
36
Headlight Adjustment
37
3. Lubrication System
38
Lubricant
39
Precautions in Operation
39
Trouble Shooting
39
Oil Pump Installation
40
Oil Pump Removal
40
Oil Pump/Oil Tube Air Bleeding
41
Oil Tank
42
Engine Removal
44
Engine Installation
48
Cylinder Head/Cylinder/Piston
50
Cylinder Head
52
Alternator
58
7. "V" Type Belt Drive System/Kick-Starter
62
Maintenance Information
63
Trouble Shooting
63
Left Crankcase Cover
64
Installation of the Left Crankcase Cover
65
Reassembly of Kick Starter
65
Drive Belt
66
Movable Driven Pulley
66
Movable Drive Face
67
Clutch/Driven Pulley
71
Final Driving Mechanism
76
Bearing Replacement
79
9. Crankcase/Crankshaft
82
Crankcase/Crankshaft
82
Maintenance Information
83
Troubleshooting
83
Crankcase Disassembly
84
Crankshaft Removal
84
Crankshaft Inspection
85
Crankcase Installation
86
10. Fuel System
88
Fuel System
88
Maintenance Information
89
Troubleshooting
89
Throttle Valve
90
Auto By-Starter
91
Carburetor Remove
91
Float/Float Valve/Jet
93
Carburetor Installation
94
Float Level Inspection
94
Reed Valve
94
Fuel Pump
95
Air Cleaner
96
11. Brake System
98
Front Disc Brake System
98
Front Drum Brake System
99
Rear Drum Brake System
100
Maintenance Information
101
Troubleshooting
102
Hydraulic Disc Brake
103
Disc Brake - Caliper
104
Disc Brake -Air Bleed
104
Brake Disc
105
Disc Brake - Master Cylinder
105
Drum Brake
108
Body Overview (Ft05U / Ft05W)
110
Body Overview
111
Maintenance Information
112
Side Covers
113
Luggage Box
114
12. Body Cover
116
Front Cover
117
Front under Spoiler
118
Front Inner Box
119
Floor Panel
120
Front Fender
120
Under Cover
122
13. Steering/Front Wheel/Suspension
124
Steering/Front Wheel/Suspension
124
Maintenance Information
125
Troubleshooting
125
Steering Handle
126
Front Wheel
127
Front Shock Absorber
131
Front Fork
132
Rear Wheel/Suspension
134
15. Electrical Equipment
138
Electrical Equipment
138
Maintenance Information
139
Battery
141
Charging System
142
Ignition System
146
Starting System
149
Oil Level Switch
151
Fuel Unit
152
Switch/Horn
153
Headlight Switch
154
Bulb Replacement
155
Electrical Diagram
156
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Sym DD 50 Specifications
General
Brand
Sym
Model
DD 50
Category
Scooter
Language
English
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