Name: Thermo King Rail Edition SLXi-DRC
Brand: Thermo King
Rating: 4 (1 reviews)

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Revision B

August 2018

TTKK 5566443333--55--MMMM--EENN

Rail Edition

SLXi-DRC

Single Temperature Units

Maintenance Manual

Table of Contents4
Danger, Warning, Caution, and Notice8
General Practices8
Battery Installation and Cable9
Routing9
Battery Removal9
Refrigerant Hazards10
Refrigerant Oil Hazards10
Electrical Hazards10
Low Voltage10
Microprocessor Service Precautions11
Welding Precautions11
First Aid12
Engine13
Belt Tension14
Refrigeration System14
Electrical Control System14
Electrical Components15
Unit Overview18
Design Features18
Diesel Engine18
Thermo King X430 Series Reciprocating Compressor18
Electronic Throttling Valve18
System19
CYCLE-SENTRY™ Start-Stop19
Controls19
Data Logging19
TK Bluebox20
Cargolink20
Optiset Plus21
Freshset21
Sequence of Operation21
Operating Modes21
Defrost21
Engine Compartment Components22
Unit Protection Devices22
Serial Number Locations22
Alternator Diagnostic Procedures25
General Information25
Alternator Identification25
Base Controller Fuse F425
Test Equipment for Checking Voltage25
And Current25
Alternator Load Test26
General Diagnostic and Warranty26
Evaluation Procedure26
Field Current Test27
Battery27
Filler Cap Batteries27
Maintenance Free Batteries27
Battery Load Test28
Battery Cables28
Base Controller28
Base Controller Fuse Size28
Function28
Fuse F1028
Fuse F1529
LED Functions29
Smart FET Outputs29
SMART REEFER 3 (SR-3) Microprocessor29
Controller29
Fuse Link29
Air Heater30
Unit Wiring30
Wire Harness Routing30
Emi 300031
Engine Lubrication System31
Engine Oil Change31
Oil Filter Change31
Low Oil Pressure31
Engine Cooling System32
Extended Life Coolant (ELC)33
Procedure33
Checking the Antifreeze33
Changing the Antifreeze33
Bleeding Air from the Cooling33
System33
Engine Thermostat34
Coolant Level Switch34
Testing the Coolant Level Switch34
Checking the Float35
Replacing the Coolant Level35
Switch35
Engine Fuel System35
Operation35
Fuel Line Routing35
Maintenance35
Fuel Return Line Replacement37
Bleeding the Fuel System37
Draining Water from Fuel Tank38
Fuel Pre-Strainer38
Fuel Filter/Water Separator39
Replacement39
Engine Speed Adjustments39
High Speed39
Low Speed39
Injection Pump Timing40
Injection Pump Removal43
Injection Pump Reinstallation44
Fuel Solenoid44
Testing the Fuel Solenoid45
Fuel Solenoid Replacement46
Trochoid Feed Pump46
Trochoid Feed Pump Leaks47
Trochoid Feed Pump47
Replacement47
Cold Start Device48
Checking Cold Start Device48
Operation48
Cold Start Device Replacement48
Engine Valve Clearance Adjustment49
Crankcase Breather50
EMI 3000 Air Cleaner51
Belts51
Fan Drive Belt52
Fan Drive Belt Replacement52
Fan Drive Belt Adjustment54
Engine/Cross Shaft Belt55
Assembly of Tensioner Clutch56
Replacement56
Water Pump Belt58
Refrigerant Charge59
An Empty Trailer59
Loaded Trailer59
Testing for an Overcharge59
Moisture Indicating Sight Glass60
Refrigerant Leaks60
Checking Compressor Oil60
High Pressure Cutout Switch61
(Hpco)61
Three-Way Valve Condenser Pressure61
Bypass Check Valve61
Electronic Throttling Valve (ETV)62
Pressure Transducers63
Hot Gas Bypass Valve63
Refrigeration System Components64
Compressor65
Removal65
Installation65
Compressor Coupling Removal65
(Standard Units)65
Compressor Coupling Installation66
(Standard Units)66
Compressors with Pressurized Seal67
Cavity67
Hex Drive Compressor Seal68
Replacement68
Condenser Coil70
Removal70
Installation70
Discharge Vibrasorber70
In-Line Condenser Check Valve71
Condenser Check Valve71
Replacement71
Removal71
Installation71
Bypass Check Valve71
Receiver Tank71
Filter-Drier72
Removal72
Installation72
Expansion Valve Assembly72
Heat Exchanger72
Installation73
Evaporator Coil Assembly73
Removal73
Accumulator73
Three-Way Valve Repair74
Removal/Disassembly74
End Cap Checks75
Check Valve Bleed Hole Diameter75
Assembly/Installation76
Three-Way Valve Condenser Pressure Bypass Check Valve Repair77
Removal77
Installation77
Pilot Solenoid77
Suction Vibrasorber77
Installation78
High Pressure Cutout Switch78
Removal78
High Pressure Relief Valve78
Discharge Pressure Transducer78
Suction Pressure Transducer78
Electronic Throttling Valve (ETV)79
Removal79
Installation of Service Kit80
Assembly81
Hot Gas Bypass Valve81
Removal81
Installation81
Compressors with Internal Oil Filter81
Internal Oil Filter Replacement81
Checking Compressor Oil Pressure82
Unit and Engine Mounting Bolts84
Unit Inspection84
Condenser, Evaporator, and Radiator84
Coils84
Micro-Channel Coil Cleaning84
Recommendations84
Cleaning Intervals84
Cleaning Methods84
Defrost Drains85
Unit Installation85
Defrost Damper85
Testing Defrost Damper86
Damper86
Replacing Damper Gear Motor87
Condenser and Evaporator Fan87
Location87
Alignment87
Evaporator Fan Blower88
Fan Shaft Assembly88
Removal88
Disassembly88
Reassembly88
Installation90
Lower Condenser Blower Assembly90
Removal90
Disassembly90
Reassembly91
Installation91
Cross Shaft Assembly91
Removal91
Disassembly91
Reassembly92
Installation92
Idler Assemblies92
Disassembly92
Reassembly93
M M E E C C H H a a N N I I C C a a L L D D I I a a G G N N O O S S I I S95
R R E E F F R R I I G G E E R R a a T T I I O O N N D D I I a a G G N N O O S S I I S98
Cool Cycle99
Heat/Defrost Cycle101

Brand	Thermo King
Model	Rail Edition SLXi-DRC
Category	Refrigerator
Language	English

Thermo King Rail Edition SLXi-DRC User Manual

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Thermo King Rail Edition SLXi-DRC Specifications

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