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SB-III 30 SR+
Thermo King SB-III 30 SR+ User Manual
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Whisper
TK 50200
-2-MM
(Rev
. 4, 04/0
2)
(For
unit
s wi
th and
wit
hout E
MI 30
00)
Copyright
©
1998 Therm
o King Cor
p., Min
neapoli
s, MN, U.S.
A.
Printed in U.S
.A.
2
Table of Contents
Table of Contents
5
Safety Precautions
9
Specifications
11
Maintenance Inspection Schedule
15
Unit Description
17
Sequence of Operation
18
Operating Modes
19
Design Features
21
Protection Devices
22
Serial Number Locations
23
Unit Photos
24
Operating Instructions
29
Unit Controls
29
Switch Panel
29
Microprocessor Control Panel
29
Microprocessor On-Off Switch
29
Unit Instruments
29
Unit Protection Devices
30
Unit Operation
31
Manual Pretrip Inspection (before Starting Unit)
31
Starting Unit with Electronic Full Pretrip
31
Selection of Operating Modes
32
Restarting Unit
33
After Start Inspection
33
Loading Procedure
34
Post Load Procedure
34
Post Trip Checks
34
Electrical Maintenance
35
Alternator (Australian Bosch)
35
Charging System Diagnostic Procedures
35
Battery
39
Unit Wiring
39
Fuses
39
Fuse Link
39
Air Heater
40
Thermoguard Μp V Microprocessor Controller
40
Engine Maintenance
41
Emi 3000
41
Engine Lubrication System
41
Engine Oil Change
42
Oil Filter Change
42
Engine Cooling System
42
ELC (Extended Life Coolant)
42
Antifreeze Maintenance Procedure
44
Bleeding Air from the Cooling System
45
Engine Thermostat
46
Engine Fuel System
46
Bleeding the Fuel System
48
Draining Water from Fuel Tank
49
Fuel Filter/Water Separator
49
Fuel Filter/Water Separator Replacement
49
Engine Speed Adjustments
50
Injection Pump Timing
50
Injection Pump Removal
53
Injection Pump Reinstallation
54
Fuel Solenoid System
54
Engine Valve Clearance Adjustment
58
Crankcase Breather
60
Engine Air Cleaner (Filter)
61
EMI 3000 Air Cleaner
62
Belts
62
Belt Arrangement
63
Fan Belt Removal and Installation
64
Refrigeration Maintenance
67
Refrigerant Charge
67
Refrigerant Leaks
69
Checking Compressor Oil
69
High Pressure Cutout Switch (HPCO)
70
Three-Way Valve Condenser Pressure Bypass Check Valve
70
Modulation Valve (Optional)
72
Hot Gas Solenoid (Optional)
72
Refrigeration Service Operations
73
Compressor
73
Compressor Coupling Removal
73
Compressor Coupling Installation
74
Condenser Coil
76
Discharge Vibrasorber
76
In-Line Condenser Check Valve
77
Condenser Check Valve Replacement
77
Bypass Check Valve
77
Receiver Tank
78
Filter Drier
78
Expansion Valve Assembly
78
Heat Exchanger
79
Evaporator Coil
80
Accumulator
80
Three-Way Valve Repair
81
Three-Way Valve Condenser Pressure Bypass Check Valve Repair
83
Pilot Solenoid
84
Suction Vibrasorber
85
High Pressure Cutout Switch
85
High Pressure Relief Valve
85
Throttling Valve
86
Compressor Oil Filter Change
88
Modulation Valve (Optional)
89
Hot Gas Solenoid Valve (Optional)
89
Structural Maintenance
91
Unit and Engine Mounting Bolts
91
Unit Inspection
91
Condenser, Evaporator, and Radiator Coils
91
Defrost Drains
91
Unit Installation
91
Defrost Damper
92
Condenser and Evaporator Fan Location
93
Fan Shaft Assembly Overhaul
94
Idler Assembly
96
Idler Assembly Overhaul
96
Mechanical Diagnosis
99
Refrigeration Diagnosis
103
Refrigeration Diagrams
105
Wiring Diagram Index
109
5
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Thermo King SB-III 30 SR+ Specifications
General
Brand
Thermo King
Model
SB-III 30 SR+
Category
Automobile Accessories
Language
English
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