EasyManua.ls Logo

Thermo King T-1000R Series - User Manual

Thermo King T-1000R Series
175 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Distributed by:
Ingersoll Rand’s Climate Solutions sector delivers energy-effi cient HVACR solutions for
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy effi cient heating, ventilating and air
conditioning systems, building and contracting services, parts support and advanced controls
for commercial buildings and homes.
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
TK 54326-1-MM
©2010 Ingersoll Rand Company
Printed in U.S.A.
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
SB-210+
Additional text information
to be placed here
TK 5XXXX-X-PL
Distributed by:
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Distributed by:
T-600R, T-800R,
T-1000R Series
TK 54326-1-MM (Rev. 1, (10/14)
314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200
Thermo King Corporate
Maintenance Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Thermo King T-1000R Series and is the answer not in the manual?

Thermo King T-1000R Series Specifications

General IconGeneral
ModelT-1000R Series
WeightCondenser: 250 kg; Evaporator: 75 kg
DimensionsCondenser: 2135 x 580 x 535 mm; Evaporator: 1710 x 620 x 240 mm
Power SourceDiesel
Voltage12V or 24V DC
Power SupplyDiesel Engine / Electric Standby
TypeRefrigeration Unit
ApplicationRefrigerated Trucks and Trailers

Summary

Safety Precautions

General Practices

General safety guidelines for unit operation and handling.

Unit Operation & Battery Safety

Precautions for starting, stopping, and battery handling.

Refrigerant, Oil, & Electrical Hazards

Warnings and safety measures for refrigerants, oils, and electrical systems.

First Aid Procedures

Emergency procedures for injuries related to unit operation.

Specifications

Engine & Clutch Specifications

Technical data for engine, belt tension, and clutch components.

Refrigeration System Specifications

Data for refrigerant charge, compressor, and system settings.

Electrical System Specifications

Specifications for control voltage, fuses, and electrical components.

Unit Description

General Unit Overview

General description, design features, and unit options.

Engine & Coolant Details

Information on engine specifications and Extended Life Coolant.

Unit Components

Description of clutch, compressor, and HMI control panels.

Standard HMI Control Panel Operation

HMI Controller Overview

Description, features, display, and keys of the SR-2 HMI controller.

Unit Power Control

Procedures for powering the unit on and off using the HMI panel.

Setpoint Adjustment

Steps to adjust the unit's temperature setpoint via the HMI.

Premium HMI Control Panel Operation

Premium HMI Overview

Description, features, keys, and power control of the Premium HMI.

Setpoint Adjustment

Procedures for changing the unit's temperature setpoint via the Premium HMI.

Mode Selection

How to select CYCLE-SENTRY or Continuous mode via the Premium HMI.

Electrical Maintenance

Alternator System Diagnostics

Procedures for diagnosing alternator charging system issues.

Test Equipment & Procedures

Recommended tools and methods for electrical testing.

Fuses and Interface Board

Information on fuses, interface board LEDs, and Smart FETs.

Engine Maintenance

EMI 2000 Package

Information on the EMI 2000 extended maintenance interval package.

Engine Lubrication System

Overview of the engine lubrication system and oil pressure.

Engine Oil & Filter Change

Procedures for engine oil and filter changes, including capacity and notes.

Refrigeration Service Procedures

Evacuation, Dehydration, & Charging

Critical procedures for system evacuation, dehydration, and refrigerant charging.

Refrigerant Handling & Leaks

Procedures for refrigerant gauge removal, leak detection, and charge testing.

Component Replacement & Testing

Procedures for replacing and testing various refrigeration components.

Clutch Maintenance

Centrifugal Clutch Description

Description and engagement speed of the centrifugal clutch.

Clutch Disassembly & Reassembly

Procedures for clutch disassembly, bearing replacement, and reassembly.

Grease Recommendations

Recommended grease for clutch components.

Structural Maintenance

Mounting Bolts & Unit Inspection

Torque specs for mounting bolts and guidelines for unit inspection.

Coil Cleaning Procedures

Methods and recommendations for cleaning condenser, evaporator, and radiator coils.

Fan & Damper Components

Information on fan location and plastic defrost damper components.

Mechanical Diagnosis

Engine Performance Troubleshooting

Diagnosing issues with engine starting, power, stopping, smoke, and knocking.

Engine Temperature & Oil Issues

Troubleshooting for engine overheating, low oil pressure, and high oil consumption.

Battery Recharging Issues

Identifying and resolving problems with battery recharging.

Electric Standby (Optional) Diagnosis

Display Issues & Motor Operation

Troubleshooting steps for display issues or when the electric motor doesn't run.

Motor Hums but No Run

Diagnosing issues when the electric motor hums but fails to run.

Contact & Battery Issues

Troubleshooting contact chatter, welding, freezing, and battery recharging.

Refrigeration Diagnosis

Symptoms and Causes

Table correlating symptoms with possible causes for refrigeration issues.

Component-Specific Issues

Identifying causes related to specific refrigeration components.

Wiring and Schematic Diagrams Index

Schematic Diagrams

Index of schematic diagrams for system understanding.

Wiring Diagrams

Index of wiring diagrams for system troubleshooting.

Related product manuals