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Thermo King UT-Series - User Manual

Thermo King UT-Series
52 pages
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Copyright© 2018 Thermo King EMEA
Printed in Ireland
UT-Series
UT-800, UT-1200, UT Spectrum
TK 60652-OP (Rev. 3, 04-18)
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Thermo King UT-Series Specifications

General IconGeneral
ApplicationTruck and trailer refrigeration
RefrigerantR-404A
CapacityVaries by model
Power SourceDiesel engine or electric standby
DimensionsVaries by model
WeightVaries by model

Summary

Document Disclaimer

Product Software Licence

Manual Introduction

Emergency Assistance

Contact information for Thermo King's multi-lingual breakdown and repair assistance service.

General Inquiries and Unit Maintenance

Guidance for contacting local dealers for general inquiries and unit maintenance.

Unit Safety Precautions

General Safety Practices

Basic safety practices for working with Thermo King units and safety stickers.

Automatic Start;Stop Operation

Information on the unit's automatic start/stop capability and safety precautions.

Battery Installation and Cable Routing

Safety warnings and precautions for battery installation and cable routing.

Refrigerant Handling Safety

Safety warnings regarding handling fluorocarbon refrigerants and their properties.

Refrigerant Oil Safety

Precautions for working with or around refrigerant oil, including protective gear.

First Aid Procedures

First aid procedures for refrigerant and refrigerant oil exposure.

Safety Decals and Locations

Information on the location and purpose of safety decals on the unit.

Condenser and Evaporator Fan Safety

Decals near fans that can cause injury if clothing gets tangled.

Ether Starting Aid Warning

Warning against using ether starting aids due to fire or explosion risk.

Unit Components and Description

General Unit Information

Overview of the UT-Series unit as a microprocessor-based transport temperature control system.

Diesel Engine Specifications

Details about the TK376 diesel engine, its power ratings, and belt drive system.

Extended Life Coolant (ELC)

Information on Extended Life Coolant, its maintenance interval, and color.

Clutch Operation

Explanation of the centrifugal clutch's engagement and function during operation.

Thermo King Scroll Compressor

Details about the TKO Scroll 6.0 hp compressor used in UT-Series units.

HMI Control Panel Overview

Description of Standard and Premium HMI control panels for unit operation.

CYCLE-SENTRY Start-Stop Controls

Explanation of the CYCLE-SENTRY fuel-saving system for optimum operating economy.

Defrost Operation

Process of melting frost on evaporator coils and defrost initiation methods.

DAS - Data Acquisition System

Details on the optional Data Acquisition System for monitoring and recording temperatures.

Electric Standby Operation

Information on operating the unit using external electric power during standby.

Electric Power Receptacle

Description of the electric power receptacle for connecting to an electric power source.

Standard Features

Features standard on units equipped with Electric Standby.

Optional Features

List of features available as an option on units equipped with Electric Standby.

Engine Compartment Components

Description of components found in the engine compartment.

Unit Protection Devices

Explanation of devices that protect the unit from damage.

Engine Oil Pressure Sensor

Location and function of the engine oil pressure switch/sensor.

Preheat Buzzer Function

Function of the preheat buzzer during the CYCLE-SENTRY system's glow plug activation.

Coolant Temperature Sensor

Role of the coolant temperature sensor in monitoring engine temperature.

Electric Motor Overload Relay

How the overload relay protects the electric standby motor from overload.

Pharmaceutical Applications

Recommendations for pharmaceutical applications under Thermo King protocol.

Pretrip Inspection Procedures

Pretrip Checks Before Starting

Pretrip inspection procedures to minimize operating problems before each trip.

Belt Inspection and Adjustment

Instructions for checking belt condition and tension.

Electrical Connection Check

Guidance on checking electrical connections for security and integrity.

Structural Integrity Inspection

Visual inspection for leaks, loose parts, or damage to the unit.

Coil Cleaning Procedures

Procedure for cleaning condenser and evaporator coils.

Cargo Box Inspection

Inspection of the cargo box interior and exterior for damage.

Cargo Door and Seal Check

Checking cargo doors and weather seals for proper condition and fit.

Defrost Drain Check

Inspection of defrost drain hoses to ensure they are open.

Remote Evaporator Inspection

Visual inspection of remote evaporators and defrost initiation check.

Unit Operation Instructions

Premium HMI Controller Operation

Operating the unit using the Premium HMI controller and accessing menus.

Premium HMI Control Panel Display

Details of the Premium HMI control panel display and its hard keys.

HMI Controller Features

Features of the HMI controller for displaying information and changing settings.

HMI Control Panel Keys

Description of hard keys and soft keys on the HMI control panel.

TSR-3 Controller Operation

Reference to resources for operating the TSR-3 controller and diagnosing alarms.

Understanding Alarm Codes

Alarm Code Introduction

Explanation of how alarm codes are generated and their purpose.

Loading and Enroute Procedures

Pre-Loading Inspection Steps

Procedures for inspecting the unit and cargo before loading.

Loading Considerations

Visual guide to loading considerations for optimal temperature management.

Post-Loading Inspection Steps

Procedures to ensure the cargo has been loaded properly after loading.

Enroute Inspection Procedures

Procedures for performing enroute inspections to minimize temperature issues.

Temperature Reading Troubleshooting

Remedies for common problems encountered during return air temperature readings.

Air Circulation Troubleshooting

Troubleshooting for improper air circulation and unit start failures.

Technical Specifications

Engine Specifications

Technical specifications for the Thermo King TK 376U diesel engine, including fuel and oil types.

Engine Oil Viscosity and RPM

Recommended oil viscosity based on ambient temperature and engine RPM specifications.

Engine Coolant Types

Details on engine coolant types and coolant system capacity.

Fuse Specifications

List of fuses, their sizes, and functions within the unit's electrical system.

Electrical Control System Specs

Specifications for the unit's electrical system, including voltage and battery details.

Standby Power Requirements

Requirements for standby power, including circuit breakers and extension cord size.

Refrigeration System Service

Guidance to contact Thermo King dealer for refrigeration system service or maintenance.

Product Warranty

Maintenance Schedule

Service Interval Guidelines

Determining inspection and service intervals based on operating hours and unit age.

Pretrip Inspection Items

Key items to inspect and service during a pretrip check.

Service Record Keeping

Instructions on recording inspection and service performed on the dealer service record.

Unit Serial Number Location

Refrigerant Recovery Policy

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