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Greensmaster Flex 1800
Toro Greensmaster Flex 1800 Service Manual
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Form No.
12188SL
Rev.
D
Greensmaster
®
Flex 1800/1820/2100/2120
(Models 0404
0
, 0404
1
, 0404
4
and 0404
5
)
Original Instructions (EN)
2
Table of Contents
Chapter 1 Safety
9
Table of Contents
9
Before Operating
10
Safety Instructions
10
Maintenance and Service
11
While Operating
11
Safety and Instruction Decals
12
Chapter 3 Engine
19
Specifications
21
Fuel Evaporative Control System
22
General Information
22
Operator's Manual
22
Adjustments
23
Throttle Cable Adjustment
23
Service and Repairs
24
Cooling System
24
Spark Plug
25
Ignition Components
25
Engine
26
Engine Coupler Sleeve
29
Chapter 4 Traction and Reel Drive System
31
Specifications
32
Disengaging Drum Drive from Transmission
33
General Information
33
Operator's Manuals
33
Transmission Belt Tensioner
34
Special Tools
35
Modified Socket for Reel Clutch Bearing Collar
35
Adjustments
36
Cutting Unit Clip Adjustment
36
Reel Clutch Adjustment
37
Transmission Clutch Adjustment (1800/2100)
38
Transmission Clutch Adjustment (1820/2120)
39
Service and Repairs
41
Reel Drive Belt
41
Reel Drive Assembly
42
Reel Drive Bearing Housing
44
Drum Drive Belt
46
Drum Drive Idler Assembly
48
Traction Drums
50
Differential Assembly
54
Differential Assembly Service
56
Transmission Drive Belt
58
Transmission Idler System
60
Transmission Reel Drive System
62
Removing Seized Reel Clutch Shaft from Transmission
65
Transmission Clutch System (1800/2100)
66
Clutch Assembly Service (1800/2100)
68
Transmission Clutch System (1820/2120)
70
Clutch Assembly Service (1820/2120)
72
Clutch Shaft Service (1820/2120)
74
Transmission Drum Drive System
78
Transmission
80
Chapter 5 Electrical System
83
General Information
85
Wiring Schematics
86
Wire Harnesses
88
Special Tools
90
Troubleshooting
92
Starting Problems
92
Component Testing
93
Ignition System Operation
93
On/Off Switch
94
Optional Light Switch
95
Parking Brake Latch Switch
96
Traction Switch
97
Interlock Module
98
Lighting Coil
98
Chapter 6 Chassis and Controls
99
Specifications
100
General Information
101
Service and Repairs
102
Handle Assembly
102
Throttle Cable Replacement
104
Brake Cable Replacement
105
Traction Clutch Cable Replacement
106
Reel Clutch Cable Replacement
108
Traction and Reel Drive Engagement Lever Assembly
110
Kickstand
114
Transport Wheels (Optional)
116
Chapter 7 Cutting Unit
119
Specifications
120
General Information
121
Operator's Manual
121
Supporting Cutting Unit When Servicing
121
Separating Cutting Unit from Traction Unit
122
Special Tools
123
Factors that Can Affect Quality of Cut
126
Adjustments
128
Leveling Rear Roller
128
Service and Repairs
129
Backlapping
129
Bedbar Assembly
130
Bedknife Replacement and Grinding
132
Bedbar Adjuster Service
134
Reel Assembly
136
Reel Assembly Service
140
Preparing Reel for Grinding
142
Front Roller
143
Rear Roller
144
Roller Service
146
Chapter 8 Belt Driven Groomer (Optional)
149
Specifications
150
General Information
151
Troubleshooting
152
Factors Affecting Grooming
152
Grooming Reel Mechanical Problems
153
Adjustments
154
Height/Depth of Groomer Adjustment
154
Service and Repairs
155
Groomer Belt Replacement (Forward Rotating Groomer Drive)
155
Groomer Cover (Counter Rotating Groomer Drive)
156
Grooming Reel (Forward Rotating Groomer Drive)
158
Grooming Reel (Counter Rotating Groomer Drive)
162
Grooming Reel Service
165
Grooming Reel Bearing Replacement
166
Idler Assembly (Forward Rotating Groomer Drive)
168
Idler Assembly (Counter Rotating Groomer Drive)
170
Lift Arm Assembly
172
Groomer Brush
174
Table of Contents
175
Chapter 9 Universal Groomer
176
Specifications
176
General Information
177
Installation Instructions
177
Troubleshooting
178
Factors Affecting Grooming
178
Groomer Reel Mechanical Problems
179
Special Tools
180
Service and Repairs
182
The Gear Box Assembly
183
Idler Assembly
190
Groomer Reel
192
Servicing the Groomer Reel
194
Height Adjuster Assembly
196
Servicing the Grooming Brush (Optional)
198
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Operator's Manual
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Toro Greensmaster Flex 1800 Specifications
General
Brand
Toro
Model
Greensmaster Flex 1800
Category
Lawn Mower
Language
English
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