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IntelliPak
Trane IntelliPak User Manual
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3
Contents
R
T
-PRC0
1
0-EN
Intr
oduction
F
eatur
es and Benefits
Application Consider
ations
Selection Pr
ocedur
e
Model Number Description
Gener
al Da
ta
P
erf
or
mance D
ata
P
erformance Adjustment
F
actor
s
Contr
ols
Electr
ic P
o
wer
Dimension and
W
eights
Mec
hanical Specifications
Options
2
4
9
16
20
22
29
28
75
83
86
99
96
2
4
Table of Contents
Introduction
2
Table of Contents
3
Field Installed Accessories
4
Features and Benefits
4
Features Summary
5
Integrated Rooftop Systems: Profitable, Simple
6
Integrated Comfort with Trane Tracer TCI
6
Interoperability with Lontalk
6
Comfort Control
7
Statitrac Direct Space Building Pressurization Control
7
Fans with Inlet Guide Vanes
7
Variable Frequency Drives (VFD)
7
Trane 3-D Scroll Compressor
8
Exhaust Air Options
9
Advantages of the Statitrac 100 Percent Modulating Exhaust System
9
Application Considerations
9
100 Percent Exhaust System
10
50 Percent Exhaust System
10
Barometric Relief Dampers
10
Plan View of Modulating 100 Percent Exhaust System
10
Horizontal Discharge
11
Horizontal Discharge Panel Dimensions — 20 - 75 Tons SXHF, SFHF, SLHF, SSHF Units
11
Horizontal Discharge Panel Dimensions — 90 - 130 Tons SXHG, SLHG, SSHG Units
12
Horizontal Discharge SXHG, SLHG, SSHG Rooftops (90 to 130 Tons)
12
Ventilation Override Sequences
13
Natural Gas Heating Considerations
13
High Capacity Evaporator Coil
13
Corrosive Atmospheres
13
Acoustical Considerations
14
Clearance Requirements
14
Duct Design
15
Unit Placement Diagram
15
Cooling Capacity Selection
16
Nominal Unit Size Selection
16
Evaporator Coil Entering Conditions
16
Selection Procedure
16
Electric Heating System
17
Fan Motor Heat Chart
17
Gas Heating System (Natural Gas)
17
Heating Capacity Selection
17
Air Delivery Procedure
18
Exhaust Fan Motor Sizing
18
Supply Fan Motor Sizing
18
Unit Electrical Requirements
18
Heating Capacity Selection Steps
19
Model Number Description
20
General Data - 20-40 Tons
22
General Data — 50-75 Tons
24
General Data — 90-130 Tons
26
ARI Correction Multipliers (20 Ton Models Only)
27
ARI Performance Data
27
Economizer Outdoor Air Damper Leakage (of Rated Airflow)
27
Gas Heat Inputs/Input Ranges
27
Air Density Ratios
28
Cooling Capacity Altitude Correction Factors, Gas Heating Capacity Altitude Correction Factors
28
Enthalpy of Saturated AIR
28
Performance Adjustment Factors
28
20 Ton Gross Cooling Capacities (Mbh) — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
29
Performance Data (20 Ton)
29
25 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil with Scroll Compressor
30
25 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
30
Performance Data (25 Ton)
30
30 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil with Scroll Compressor
31
30 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
31
40 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil with Scroll Compressor
32
40 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
32
50 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil with Scroll Compressor
33
50 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
33
55 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil with Scroll Compressor
34
55 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
34
60 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil with Scroll Compressor
35
60 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil with Scroll Compressor
35
70 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil
36
75 Ton Gross Cooling Capacity — HIGH CAPACITY Configuration
37
75 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil
37
90 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil
38
90 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil
38
105 Ton Gross Cooling Capacity — HIGH CAPACITY Evaporator Coil
39
105 Ton Gross Cooling Capacity — STANDARD CAPACITY Evaporator Coil
39
115 Ton Gross Cooling Capacity with 5-Row I-F Evaporator Coil — 100% Load
40
130 Ton Gross Cooling Capacity with 5-Row I-F Evaporator Coil — 100% Load
40
Natural Gas Heating Capacities
41
Properties of Steam
41
Steam Heating Capacities (Q/ITD)
41
20 To 75-Tons Electric Heat Air Temperature Rise
42
90 To 130-Ton Electric Heat Air Temperature Rise
42
Electric Heat KW Ranges
42
Hot Water Heating Capacities (Q/ITD)
43
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET VANES — 20 and 25 Ton
44
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET VANES — 20 and 25 Tons
45
Supply Fan Performance with INLET VANES — 20 and 25 Tons
46
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET VANES — 30 Ton
48
Supply Fan Performance with INLET VANES — 30 Ton
50
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET VANES — 40, 50 and 55 Tons
52
Supply Fan Performance with INLET VANES — 40, 50 and 55 Ton
54
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET VANES — 60, 70 and 75 Tons
56
Supply Fan Performance with INLET VANES — 60, 70 and 75 Tons
58
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET GUIDE VANES — 90 Ton
60
Supply Fan Performance with INLET GUIDE VANES — 90 Ton
62
Supply Fan Performance with VARIABLE FREQUENCY DRIVE or WITHOUT INLET GUIDE VANES — 105, 115, 130 Ton
64
Supply Fan Performance with INLET GUIDE VANES — 105,115,130 Tons
66
Component Static Pressure Drops (In. W.G.)
68
20-75 — Tons Supply Air Fan Drive Selections
70
90-130 — Tons Supply Air Fan Drive Selections
70
20-75 Tons — Modulating 100% Exhaust Fan Performance
71
90-130 Tons Modulating 100% Exhaust Fan Performance
71
20-75 Tons — 100% Exhaust Fan Drive Selections
72
90-130 Tons —100% Exhaust Fan Drive Selections
72
20-75 Tons — 50% Exhaust Fan Performance
73
90-130 Tons — 50% Exhaust Fan Performance
73
50% Exhaust Fan Drive Selections
74
Controls (VAV Units Only)
75
Supply Air Pressure Control
75
Supply Air Temperature Controls
75
Heating: Hot Water or Steam
76
Heating: Modulating Gas
76
Supply Air Setpoint Reset
76
Zone Temperature Control
76
Controls (CV Units Only)
77
Gas Heating - Two-Stage (CV)
77
Occupied Zone Temperature Control (CV)
77
Electric Heating (CV)
78
Gas Heating: Modulating Gas (CV)
78
Hot Water or Steam Heating (CV)
78
Unoccupied Zone Temperature Control (CV)
78
Controls (VAV/CV Units)
79
Morning Warm-Up (VAV/CV Units)
79
Space Pressure Control — Statitrac (VAV/CV Units)
79
Ventilation Override (VOM)
79
Emergency Override Definitions with LCI-I (Lontalk Communication Interface for Intellipak) Module Installed
80
Human Interface Panel (HI) (VAV/CV Units)
80
PURGE Sequence “D” (VAV/CV Units)
80
PURGE with Duct Pressure Control “E” (VAV/CV Units)
80
Evaporator Coil Frost Protection - FROSTAT
81
Generic Building Automation System Module (GBAS)
81
Human Interface Panel Main Menu (VAV/CV Units)
81
Night Setback Sensors (VAV/CV Units)
81
Emergency Stop Input (VAV/CV Units)
82
Occupied/Unoccupied Input on the RTM
82
Timed Override Activation — ICS (VAV/CV Units)
82
Timed Override Activation — Non-ICS (VAV/CV Units)
82
Electrical Data
83
Electrical Service Sizing
83
Electric Power
83
20-130 Tons Electrical Service Sizing Data - Compressor
84
20-130 Tons Electrical Service Sizing Data — Motors
85
20-130 Tons Electrical Service Sizing Data — Electric Heat Module (Electric Heat Units Only)
85
20-130 Tons Electrical Service Sizing Data - Control Power Transformer — Heating and Cooling Modes
85
Voltage Utilization Range Table
85
Dimensional Data
86
Cooling Only Unit Dimensions (Ft. In.) — SAHF
86
Dimension and Weights
86
20-75 Ton Heating/Cooling Unit Dimensions
88
Heating/Cooling Unit Dimensions (Ft. In.) — SEHF, SFHF, SSHF, SLHF, SXHF
88
20 - 75 Ton Optional Roof Curb Dimensions (Downflow)
89
20 - 75 Ton Downflow Roof Curb Dimensions (Ft. In.)
89
90, 105, 115, 130 Ton Heating/Cooling and Cooling Only Rooftops
90
90 - 130 Tons — Service Clearance
90
90 - 130 Ton Roof Curb Dimensions
91
Cross Section Thru Roof Curb and Base Pan
91
Field Installed Sensors
92
Single Setpoint Sensor with System Function Lights (BAYSENS021)
92
Programmable Night - Setback Sensor (BAYSENS020)
92
Variable Air Volume Vav
92
Single Setpoint Without LED Status Indicators (BAYSENS006)
93
Dual Setpoint, Manual/Automatic Changeover Sensor with Sensor Function Lights (BAYSENS010)
93
Programmable Night-Setback Sensor (BAYSENS019)
93
Dimensional Data (Constant Volume CV)
93
Dimensional Data (CV and VAV)
94
Zone Temperature Sensor W/Timed Override Button and Local Setpoint Adjustment (BAYSENS014)
94
Zone Temperature Sensor W/Timed Override Buttons (BAYSENS013)
94
Remote Minimum Position Potentiometer Control (BAYSTAT023)
94
Weights
95
Approximate Operating Weights (Lbs./Kg)
95
Options - Table
96
Mechanical Specifications
99
Exhaust
100
Filters
100
Cooling Only/Heating Casings
100
Options - Description
100
Ambient Control
101
Agency Approval
101
Miscellaneous Options
101
Field Installed Accessories Description
102
Electronic Zone Sensors
102
Roof Curb
102
Mechanical Specifications
103
Refrigeration System
103
Compressors
103
Evaporator Coil
103
Filters Info
104
Unit Controller
104
Supply Fan
104
Air Handling System
104
Exhaust Air
105
No Relief (Standard)
105
Barometric Relief Option
105
Modulating 100 Percent Exhaust Air Fan Option
105
Outside Air
106
0-100 Percent Modulating Economizer Option
106
Ultra Low-Leak Economizer Dampers Option
106
Economizer Controls
106
Heating System
107
Electric Heating Option
107
Steam Heating Option, Hot Water Heating Option, Gas-Fired Heating Option
107
Accessories: Roof Mounting Curb, Electronic Zone Sensors
107
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5
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Trane IntelliPak Specifications
General
Brand
Trane
Model
IntelliPak
Category
Air Conditioner
Language
English
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