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A.O. Smith Water Heater User Manual

A.O. Smith Water Heater
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Explosion Hazard
Usea new CSAapprovedgassupplyline.
Installa shut-offvalve.
Donot connecta naturalgas waterheaterto an L.P.gas
supply.
Donot connectan L.P.gaswater heaterto a naturalgas
supply.
Failureto follow theseinstructionscan resultin death,
explosion,or carbonmonoxidepoisoning.
Gas Requirements
IMPORTANT: Read the rating plate to be sure the water
heater is made for the type of gas you will be using in
your home. This information will be found on the rating
plate located near the gas control valve/thermostat. If the
information does not agree with the type of gas available,
do not install or light. Call your dealer.
NOTE: An odorant is added by the gas supplier to the gas
used by this water heater. This odorant may fade over an
extended period of time. Do not depend upon this odorant
as an indication of leaking gas.
Gas Piping
The gas piping must be installed according to all local and
state codes or, in the absence of local and state codes, the
"National Fuel Gas Code", ANSI Z223.1(NFPA 54)-current
edition.
Tables 1 and 2 on the following page provide a sizing
reference for commonly used gas pipe materials. Consult
the "National Fuel Gas Code" for the recommended gas
pipe size of other materials.
NOTE: Use pipe joint compound or teflon tape marked as
being resistant to the action of petroleum [Propane (L.R)]
gases (See Figure 3.)
1. Install a readily accessible manual shut-off valve in the
gas supply line as recommended by the local utility.
Know the location of this valve and how to turn off the
gas to this unit.
2. Install a drip leg (if not already incorporated as part of
the water heater) as shown. The drip leg must be no
less than three inches long for the accumulation of dirt,
foreign material, and water droplets.
3. Install a ground joint union between the gas control
valve/thermostat and the manual shut-off valve. This
is to allow easy removal of the gas control valve/
thermostat.
4. Turn the gas supply on and check for leaks. Test all
connections by brushing on an approved noncorrosive
leak-detection solution. Bubbles will show a leak.
Correct any leak found.
MANUAL GAS _
SHUT-OFF VALVE--_
GROUND-------=
JOINT
UNION
CHECK WITH
LOCAL UTILITY
FOR MINIMUM HEIGHT
3" MINIMUM
t/
DRIP LEG_
Gas Pressure
DISCHARGE PiPE
(DO NOT PLUG OR CAP)
_6" MAXIMUM
_ T AIR GAP
SUITABLE DRAIN "--_'_ f
FIGURE 3.
Explosion Hazard
Gas leaks can not always bedetected by smell.
Gas suppliers recommend that you usea gas
detector approved by UL or CSA.
For more information, contact your gas supplier.
If a gas leak is detected, follow the "What to do if you
smell gas" instructions on the cover of this manual.
IMPORTANT: The gas supply pressure must not exceed the
maximum supply pressure as stated on the water heater's rating
plate. The minimum supply pressure is for the purpose of input
adjustment.
Gas Pressure Testing
IMPORTANT: This water heater and its gas connection must
be leak tested before placing the appliance in operation.
If the code requires the gas lines to be tested at a
pressure exceeding 14" W.C., the water heater and its
manual shut-off valve must be disconnected from the gas
supply piping system and the line capped.
If the gas lines are to be tested at a pressure less than
14" W.C., the water heater must be isolated from the gas
supply piping system by closing its manual shut-off valve.
NOTE: Air may be present in the gas lines and could prevent
the pilot from lighting on initial start-up. The gas lines should
be purged of air by a qualified technician after installation of
the gas piping system. While purging the gas piping system
of air, insure that the fuel is not spilled in the area of the
water heater installation, or any source of ignition. If the
fuel is spilled while purging the piping system of air follow
the "WHAT TO DO IF YOU SMELL GAS" instructions on
the cover of this manual.

Table of Contents

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A.O. Smith Water Heater Specifications

General IconGeneral
BrandA.O. Smith
ModelWater Heater
CategoryWater Heater
LanguageEnglish

Summary

Water Heater Safety and Precautions

Hazard Symbols and Safety Definitions

Explains hazard symbols, levels (Danger, Warning, Caution), and defines key roles like technician and gas supplier.

Essential Safety Warnings and Hazards

Covers fire, explosion, scald, and carbon monoxide hazards with critical safety precautions.

Installation Requirements and Procedures

Typical Installation Diagram

Visual guide identifying key components of the gas water heater for installation.

Location Requirements and Site Selection

Guidelines for choosing an appropriate indoor location, clearances, and site preparation.

Gas Supply and Piping Installation

Proper installation of gas lines, shut-off valves, pressure testing, and LP gas safety considerations.

Combustion Air and Ventilation

Requirements for air supply for combustion and ventilation, including methods for confined spaces.

Water System Piping and Venting

Vent Pipe System Installation

Proper installation of the vent pipe system for safe exhaust gas removal and unit operation.

Water System Piping Installation

Connecting water lines, installing relief valves, expansion tanks, and tempering valves.

Operation and Maintenance

Lighting Instructions

Step-by-step guide for lighting the pilot and main burner, including control valve specifics.

Water Temperature Regulation and Safety

How to adjust thermostat settings and critical warnings about scald hazards from hot water.

Routine Preventive Maintenance

Annual inspection and cleaning procedures for optimal performance, safety, and longevity.

Troubleshooting and Parts

Troubleshooting Common Issues

Comprehensive chart and flowchart for diagnosing and resolving operational problems like no ignition or odors.

Repair Parts Identification

Illustration and list of water heater components and available replacement parts for ordering.

Warranty Information and Claims

Limited Residential Gas Warranty Terms

Details warranty coverage, conditions, exceptions, and owner responsibilities for the water heater.

Warranty Claim Procedure

Instructions for initiating a warranty claim, including required documentation and contact information.

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