ABB AMXE160 User Manual

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1. Introduction .....................................................................................................................................................5
1.1. General .................................................................................................................................................5
1.2. Intended application .........................................................................................................................6
1.3. Warranty ..............................................................................................................................................6
1.4. Information on electromagnetic compatibility ...........................................................................6
1.5. Required qualifications for personnel who handle the motor .................................................6
1.6. Safety ................................................................................................................................................... 7
1.7. Contraindications .............................................................................................................................. 7
2. Product description ....................................................................................................................................... 8
2.1. Technical data .................................................................................................................................. 10
2.2. Expected lifetime..............................................................................................................................11
3. Transportation and Storage ....................................................................................................................... 12
3.1. Transportation ................................................................................................................................. 12
3.1.1. Delivery to customer ..................................................................................................... 12
3.1.2. Inspection of delivery ..................................................................................................... 12
3.1.3. Lifting of motor .............................................................................................................. 13
3.2. Storage ............................................................................................................................................. 15
3.3. Removal of Tectyl before commissioning ................................................................................... 15
3.4. Insulation resistance check ........................................................................................................... 15
4. Motor installation in vehicle ........................................................................................................................ 16
4.1. Mechanical installation ................................................................................................................... 16
4.1.1. Preparation and lifting ................................................................................................... 16
4.1.2. Installation of coupling .................................................................................................. 16
4.1.3. Installation of motor in vehicle .....................................................................................17
4.2. Liquid cooling system installation ............................................................................................... 18
4.3. Electrical installation ...................................................................................................................... 19
4.3.1. High voltage connection ............................................................................................... 19
5. Operation ........................................................................................................................................................ 21
5.1. Failure mode operation .................................................................................................................. 21
6. Inspection and maintenance ......................................................................................................................22
6.1. Safety Instructions .......................................................................................................................... 22
6.2. Inspection and Maintenance intervals ........................................................................................23
6.3. Inspections and maintenance ....................................................................................................... 23
6.3.1. Visual inspections ...........................................................................................................23
6.3.2. Detailed visual inspections ........................................................................................... 23
6.3.3. Bearings ............................................................................................................................ 24
6.3.4. External shaft seal ..........................................................................................................24
6.3.5. Shaft spline ......................................................................................................................24
6.3.6. External cleaning ............................................................................................................. 24
6.3.7. Re-painting ....................................................................................................................... 25
7. Spare parts and consumables ....................................................................................................................26
7.1. List of spare parts and consumables ..........................................................................................26
8. Trouble shooting ........................................................................................................................................... 27
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Table of contents

ABB AMXE160 Specifications

General

Brand	ABB
Model	AMXE160
Category	Engine
Language	English