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ABB DCS800 User Manual

ABB DCS800
158 pages
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Service
3ADW000195R0501 DCS800 Service Manual e e
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Table of Contents

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ABB DCS800 Specifications

General IconGeneral
Control TypeDigital
Supply Voltage380 ... 690 V AC
Input Voltage Range380 V to 690 V AC
Control ModeTorque, Speed
Cooling MethodAir-cooled
Communication ProtocolsModbus, Profibus, CANopen
Communication OptionsEthernet
Protection ClassIP21, IP54
Enclosure RatingIP00, IP21, IP54
ProtectionOvercurrent, Overvoltage, Overtemperature
Ambient Temperature0 to 40°C
Field SupplyIntegrated or External

Summary

Safety Instructions: Chapter Contents and Product Applicability

Safety Instructions: Chapter Contents and Applicability

Overview of chapter contents and the products the safety instructions apply to.

Safety Instructions: Warnings, Notes, and Safe Handling

Details the meaning of warnings, notes, and safe procedures for installation, maintenance, and operation.

Introduction: Manual Usage and Identification

Introduction: Manual Usage and Associated Publications

Guidance on manual usage, target audience, and related documentation.

Introduction: Name Plate and Type Code Explanation

Explains the identification details found on the product's name plate and type code.

Fault Tracing and Semiconductor Handling

Fault Tracing: Tools and Procedures

Lists essential tools and outlines procedures for tracing thyristor faults.

Semiconductor Handling: General Instructions

Provides general guidelines for safe and proper handling of semiconductor components.

Thyristor Exchange Procedures

Thyristor Exchange: Sizes D1-D4

Details installation, tools, and fault finding for thyristors in D1-D4 converters.

Thyristor Exchange: Sizes D5-D7

Covers installation and tools for thyristor replacement in D5, D6, and D7 converters.

Component Exchange and Firmware Management

Component Exchange: SDCS-CON-4 Controller

Steps for exchanging the SDCS-CON-4 controller, including parameter saving.

Firmware Management: DCS800 Download Process

Instructions for downloading firmware to SDCS-CON-4 and SDCS-COM-8.

Firmware Management: Creating Workspaces and Projects

Guides on creating workspaces and projects for firmware and text file management.

Service and Maintenance Procedures

Service: Converter Fan Removal Procedures

Step-by-step guide for removing cooling fans from various converter frames.

Service: DC-Motor Neutral Zone Adjustment

Procedure for adjusting the neutral zone of DC motors for optimal performance.

Maintenance: Preventive Schedule and Actions

Outlines recommended inspection and replacement intervals for components.

Spare Parts List

Spare Parts: Common Parts for Enclosed Converters

Lists common spare parts for DCS800-A enclosed converter models.

Spare Parts: Field Exciters and Thyristor Module Parts

Details spare parts for field exciters and various thyristor module types.

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