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ABB DCS800 User Manual
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92
Service
3ADW000195R0501 DCS800 Service Manual e e
How to remove the converter fan in a frame D6
1.
Remove the three screws at the top of the fan.
2.
Disconnect the cables.
3.
Lift the fan up and pull it out.
Converter fan in frame D6
screws
cables
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
91
93
Table of Contents
Safety Instructions
5
What this Chapter Contains
5
To Which Products this Chapter Applies
5
Usage of Warnings and Notes
5
Installation and Maintenance Work
6
Grounding
7
Mechanical Installation
9
Operation
10
Table of Contents
13
Introduction
16
How to Use this Manual
16
Contents of this Manual
16
Target Group
16
Associated Publications
16
Storage and Transport
17
Name Plate and Type Code
17
Type Code
18
Current and Voltage Ratings
19
Fault Tracing Thyristors
21
Tools
21
For Commissioning and Fault Tracing
21
Additionally for Service and Preventive Maintenance
22
How to Detect a Faulty Thyristor
22
A Fuse Is Blown
22
DC-Current Pulses Measured by an Oscilloscope
23
Thyristor Diagnosis
23
Ripple Monitor
23
How to Find a Faulty Thyristor
24
Converters Size D1 to D4 (20
24
Blown Fuses
24
Converters Size D5, D6, and D7 (900
25
Blown Fuses
25
Ripple Monitor
25
Handling the Semiconductors
27
General Instruction How to Handle the Semiconductors
27
Exchange of Thyristors for Size D1 to D4
29
Installation of Onboard Bridge and Thyristor Modules in Converters Size D1 to D4 (20
29
Required Tools
29
Find Faulty Thyristor Modules
29
Remove Faulty Thyristor Modules
30
Install New Thyristor Modules
34
Remove Faulty Onboard Bridge (V1)
36
Install New Onboard Bridge (V1)
36
Onboard Bridge (V1) and Thyristor Module Location in DCS800-S01 (2-Q) Units
37
Onboard Bridge (V1) and Thyristor Module Location in DCS800-S02 (4-Q) Units
38
Onboard Bridge and Thyristor Module Terminals
39
Exchange of Thyristors for Size D5
41
Installation of "Disc Type" Thyristor in Converters Size D5 (900
41
Required Tools
41
Disk Type Thyristors
42
Find Faulty Thyristor
45
Remove Faulty Thyristor
46
Install New Thyristor
47
Exchange of Thyristors for Size D6
51
Installation of "Disc Type" Thyristor in Converters Size D6 (1900
51
Required Tools
51
Disk Type Thyristors
52
BCT Thyristors
53
Find Faulty Thyristor
54
Remove Faulty Thyristor
55
Install New Thyristor
58
Exchange of Thyristors for Size D7
65
Installation of "Disc Type" Thyristor in Converters Size D7 (2050
65
Required Tools
65
Find Faulty Thyristor
66
Install New Thyristor
69
Exchange of SDCS-CON-4
75
General
75
Required Tools
75
Overview SDCS-CON-4 Exchange
75
Service
83
How to Remove the Converter Fans in Frames D1 to D3 (Two Fans)
83
How to Remove the Converter Fans in a Frame D3 (Four Fans)
87
How to Remove the Converter Fan in a Frame D6
92
How to Remove the Converter Fan in a Frame D7
93
DCS800 Firmware Download
94
General
94
Download SDCS-CON-4 Firmware
94
Add Firmware or Text Files
107
Create a Workspace
114
Download SDCS-COM-8 Firmware
129
Set Type Code
131
Type Code Table
133
DC-Motor Neutral Zone Adjustment
134
Types Concerned
134
Summary
134
General
134
Preventive Maintenance
135
Recommended Regular Maintenance
136
Maintenance Schedule
136
Annual Preventive Maintenance
137
3 Years Preventive Maintenance
140
6 Years Preventive Maintenance
141
9 Years Preventive Maintenance
143
Appendix A - Spare Parts List
145
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Firmware Manual
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ABB DCS800 Specifications
General
Brand
ABB
Model
DCS800
Category
DC Drives
Language
English
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