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Kinetix 5500
Allen-Bradley Kinetix 5500 User Manual
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Kinetix 5500 Servo Drives
Catalog Numbers 2198-H003-ERS, 2198-
H008-ERS, 2198-H015-ERS, 2198-H025-
ERS, 2198-H040-ERS, 2198-H070-ERS
2198-H003-ERS2, 2198-H008-ERS2, 2198-H015-ERS2, 2
198-H025-ERS2, 2198-H040-ERS2, 2198-H070-ERS2,
2198-CAPMOD-1300
User Manual
Original Instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
Preface
11
Summary of Changes
11
Access the Attachments
12
Additional Resources
12
Conventions Used in this Manual
12
Chapter 1 About the Kinetix 5500 Servo Drive System
15
Start
15
Drive Hardware and Input Power Configurations
17
Standalone Configurations
17
Shared AC/DC Configurations
19
Shared DC Common-Bus Configurations
20
Shared AC/DC Hybrid Configuration
21
Motor Feedback and Feedback-Only Configurations
22
Typical Communication Configurations
23
Linear Topology
23
Ring Topology
24
Star Topology
25
Safe Torque-Off Configurations
26
Hardwired Safety Configuration
26
Integrated Safety Configurations
27
Catalog Number Explanation
29
Agency Compliance
30
Plan the Kinetix 5500 Drive System Installation
31
Chapter 2 System Design Guidelines
32
AC Line Filter Selection
33
Transformer Selection
34
Circuit Breaker/Fuse Selection
34
24V Control Power Evaluation
37
Contactor Selection
37
Passive Shunt Considerations
38
Enclosure Selection
39
Minimum Clearance Requirements
40
Electrical Noise Reduction
41
Bonding Modules
41
Bonding Multiple Subpanels
43
Establishing Noise Zones
44
Cable Categories for Kinetix 5500 Systems
45
Noise Reduction Guidelines for Drive Accessories
46
Chapter 3
50
Zero-Stack Tab and Cutout
50
Shared-Bus Connection System
51
Single-Axis Configurations
52
Multi-Axis Configurations
52
Determine Mounting Order
50
Drill-Hole Patterns
53
Mount Your Kinetix 5500 Drive
60
Kinetix 5500 Connector Data
62
Chapter 4
63
Module Status Connector Pinout
63
Safe Torque-Off Connector Pinout
63
Input Power Connector Pinouts
64
DC Bus and Shunt Resistor Connector Pinouts
64
Digital Inputs Connector Pinouts
65
Ethernet Communication Connector Pinout
65
Motor Power, Brake, and Feedback Connector Pinouts
66
Motor Feedback Connector Pinout
66
Understand Control Signal Specifications
67
Digital Inputs
67
Ethernet Communication Specifications
68
Motor Brake Circuit
68
Control Power
70
Feedback Specifications
70
Absolute Position Feature
71
Safe Torque-Off Safety Features
72
Servo Drives with Hardwired Safety
72
Servo Drives with Integrated Safety
72
Basic Wiring Requirements
74
Chapter 5 Routing the Power and Signal Cables
74
Determine the Input Power Configuration
75
Grounded Power Configurations
75
Ungrounded Power Configurations
77
Ground Screw Settings
78
Remove the Ground Screws in Select Power Configurations
79
Ground the Drive System
80
Ground the System Subpanel
80
Ground Multiple Subpanels
81
Wiring Requirements
82
Wiring Guidelines
83
Wire the Power Connectors
84
Wire the 24V Control Power Input Connector
84
Wire the Input Power Connector
85
Wire the Digital Input Connectors
86
Wire the Safe Torque-Off Connector
86
Wire the Digital Inputs Connector
87
Wire Kinetix VP Motors and Actuators
87
Maximum Cable Lengths
88
Motor Power Connections
88
Motor Brake Connections
89
Motor Feedback Connections
90
Apply the Single Motor-Cable Shield Clamp
91
Wire Other Allen-Bradley Motors and Actuators
92
Install the Kinetix 5500 Add-On Profile
93
Motor Power and Brake Connections
94
Motor Power/Brake Cable Series Change
95
Maximum Cable Lengths
96
Motor Power/Brake Cable Preparation
96
Apply the Motor Power/Brake Shield Clamp
98
Motor Feedback Connections
100
Motor Feedback Cable Preparation
101
Capacitor Module Connections
104
External Passive-Shunt Resistor Connections
105
Ethernet Cable Connections
106
Configure and Start the Kinetix 5500 Drive System
107
Chapter 6 Understand the Kinetix 5500 Display
108
Menu Screens
109
Setup Screens
110
Startup Sequence
112
Configure the Drive
113
Set the Network Parameters
113
Studio 5000 Logix Designer
113
Version History
113
Install the Kinetix 5500 Add-On Profile
114
Configure the Logix 5000 Controller
115
Configure the Kinetix 5500 Drive
118
Configure the Motion Group
128
Configure Feedback-Only Axis Properties
129
Configure Induction-Motor Frequency-Control Axis Properties
130
General and Motor Categories
130
Basic Volts/Hertz Method
132
Sensorless Vector Method
134
Fan/Pump Volts/Hertz Method
136
Configure SPM Motor Closed-Loop Control Axis Properties
138
Download the Program
142
Apply Power to the Kinetix 5500 Drive
143
Applying Power after Changing Input Voltage Range
143
Understand Bus-Sharing Group Configuration
144
Bus-Sharing Group Example
145
Configure Bus-Sharing Groups
146
Test and Tune the Axes
148
Test the Axes
148
Tune the Axes
150
Safety Precautions
155
Chapter 7 Interpret Status Indicators
156
Display Interface
156
Fault Code Overview
156
Fault Codes
157
Kinetix 5500 Drive Status Indicators
158
Kinetix 5500 Capacitor Module Status Indicators
159
General Troubleshooting
159
Logix 5000 Controller and Drive Behavior
161
Before You Begin
165
Chapter 8 Remove and Replace Kinetix 5500 Servo Drives
166
Remove Power and All Connections
166
Remove the Servo Drive
167
Replace the Servo Drive
167
Start and Configure the Drive
168
Certification
169
Chapter 9
170
Important Safety Considerations
170
Category 3 Requirements According to ISO 13849-1
170
Stop Category Definition
170
Performance Level (PL) and Safety Integrity Level (SIL)
170
Description of Operation
171
Fault Codes
172
Probability of Dangerous Failure Per Hour
173
Safe Torque-Off Connector Data
173
Wire the Safe Torque-Off Circuit
174
Safe Torque-Off Wiring Requirements
174
Safe Torque-Off Feature
175
Safe Torque-Off Feature Bypass
175
Cascade the Safe Torque-Off Signal
176
Safe Torque-Off Specifications
176
Certification
177
Chapter 10
178
Important Safety Considerations
178
Safety Application Requirements
178
Category 3 Requirements According to ISO 13849
178
Stop Category Definition
179
Performance Level (PL) and Safety Integrity Level (SIL)
179
Description of Operation
179
STO State Reset
179
Fault Codes
180
Probability of Dangerous Failure Per Hour
181
Safe Torque-Off Feature
181
Out-Of-Box State
182
Out-Of-Box State Support
182
Understand Integrated Safety Drive Replacement
183
Replace an Integrated Safety Drive in a Guardlogix System
184
Configure Only When no Safety Signature Exists
185
Configure Always
185
Motion Direct Commands in Motion Control Systems
186
Motion Direct Commands
186
Logix Designer Application Warning Messages
187
Torque Permitted in a Multi-Workstation Environment
189
Warning Icon and Text in Axis Properties
189
Functional Safety Considerations
191
Safe Torque-Off Specifications
192
Appendix A Interconnect Diagram Notes
193
Interconnect Diagrams
193
Power Wiring Examples
194
Single-Axis Drive Wiring Examples
194
Bus-Sharing Wiring Examples
196
Shunt Resistor Wiring Example
198
Kinetix 5500 Servo Drive and Rotary Motor Wiring Examples
199
Kinetix 5500 Drive and Linear Actuator Wiring Examples
201
System Block Diagrams
205
Appendix B before You Begin
208
Configure Logix 5000 Controller Communication
209
Inhibit Feedback Only Axis
210
Upgrade the Drive Firmware
208
Upgrade Firmware
211
Verify the Firmware Upgrade
215
Appendix C Shared-Bus Configurations
217
Shared AC Configurations
218
Shared DC Configurations
218
Shared AC/DC Configurations
220
Shared AC/DC Hybrid Configurations
221
Size Multi-Axis Shared-Bus Configurations
217
Power-Sharing Sizing Examples
222
Shared DC Example
222
Shared AC/DC Hybrid Example
223
Shared AC/DC Example
224
Control Power Current Calculations
224
Kinetix 5500 System Current Demand Example
225
Energy Calculations
226
Motor Control Feature Support
227
Appendix D Frequency Control Methods
228
Basic Volts/Hertz
229
Basic Volts/Hertz for Fan/Pump Applications
230
Sensorless Vector
231
Current Limiting for Frequency Control
232
The Effects of Current Limiting
232
Enable the Current Limiting Feature
234
Set the Currentvectorlimit Attribute Value
234
Stability Control for Frequency Control
235
Enable the Stability Control Feature
236
Skip Speeds
237
Multiple Skip Speeds
238
Flux up
239
Flux up Attributes
240
Configure the Flux up Attributes
241
Current Regulator Loop Settings
242
Motor Category
242
Motor Tests and Autotune Procedure
244
Motor Analyzer Category Troubleshooting
245
Selection of Motor Thermal Models
248
Generic Motors
248
Thermally Characterized Motors
249
Speed Limited Adjustable Torque (SLAT)
250
Motion Polarity Setting
250
SLAT Min Speed/Torque
251
SLAT Max Speed/Torque
252
SLAT Attributes
252
Configure the Axis for SLAT
253
Motor Overload Retention
256
Phase Loss Detection
257
Phase-Loss Detection Attributes
257
Phase-Loss Detection Configuration
258
Phase Loss Detection Current Example
259
Velocity Droop
260
Closed Loop Control
260
Frequency Control
260
Velocity Droop Attribute
260
Velocity Droop Configuration
261
Other manuals for Allen-Bradley Kinetix 5500
Installation Instructions
20 pages
Design Guide
118 pages
5
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Allen-Bradley Kinetix 5500 Specifications
General
Brand
Allen-Bradley
Model
Kinetix 5500
Category
Servo Drives
Language
English
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