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APRILIA C361M User Manual
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UPDATES ENGINE C216M
5 -
9
ENGINE C216M
5.3.3. FLYWHEEL
DISA
SSEMBLY
•
Remove the cooling case.
•
Release and remove the three screws.
•
Remove the cooling fan.
•
Lock flywheel by
means of
the specific wrench and
remove flyw
heel hexagonal securing nut.
•
Fit the suitable puller and remove the flywheel by means
of the wrenches.
135
137
Table of Contents
General Information 1
9
Default Chapter
9
Table of Contents
9
Structure of the Manual
10
Conventions Used in the Manual
10
Safety Warnings
11
General Rules
12
Basic Safety Rules
12
Dangerous Elements
14
Warnings
14
Running-In
15
Running-In Recommendations
15
Identification Data
16
Engine Number
16
Table of Contents
18
General Technical Information
19
Technical Data
19
Table of Lubricants
20
Tightening Torque Settings
21
Special Tools
22
Table of Contents
24
Transmission Cover
26
Removal of Transmission Cover
26
Replacement of Transmission Cover
27
Tightening Torque Settings
28
Driving Pulley
29
Removal of Driving Pulley
29
Replacement of Driving Pulley
31
Driving Pulley Check
33
Tightening Torque Settings
34
Driven Pulley
35
Removal of Driven Pulley - Clutch
35
Dismantling the Driven Pulley
36
Recomposition of the Driven Pulley
38
Replacement of the Driven Pulley - Clutch
40
Clutch on the Bench
41
Separation Cluth - Driving Pulley
41
Clutch - Driven Pulley Check
42
Assembly of the Clutch Driven Pulley Unit
44
Tightening Torque Settings
45
Head Cover - Injection Assembly
46
Removal of Head Cover Injection Assembly
46
Rimontaggio Testa - Gruppo Iniezione
48
Changing the Injector Ring Seal
50
Tightening Torque Settings
52
Cylinder and Piston
53
Removal of the Cylinder and Piston
53
Replacement of the Cylinder and Piston
55
Checking the Cylinder and Piston
57
Cylinder/Piston Mating Categories
58
Selection of the Cylinder Gasket
59
Starter Motor
60
Disassembly
60
Replacement
60
Mixer
61
Disassembly
61
Replacement Mixer
62
Coolant Pump
63
Disassembly Coolant Pump
63
Replacement Coolant Pump
65
3.10. Rear Hub
67
Disassembly of Rear Hub and Wheel Bearing
67
Disassembly of Driven Pulley Shaft
69
Checking the Wheel Shaft
70
Replacement of the Driven Pulley Shaft
71
Eplacement of Rear Hub and Wheel Bearing
72
3.11. Crankcase
74
Separation of Case and Drive Shaft
74
Disassembly of the Drive Shaft Bearings
76
Replacement of the Drive Shaft Bearings
78
Disassembly of the Crankcase Oil Shields
79
Replacement of the Crankcase Oil Shields
80
Checking the Halfcase
82
Checking the Drive Shaft
83
Drive Shaft - con Rod Axial Play Check
83
Recomposition of the Crankcase and Drive Shaft
84
Checking the Play of the Bearings
86
3.12. Flywheel
88
Dismounting the Flywheel
88
Replacement of the Flywheel
90
3.13. Fuel Feed System
92
Disassembly of the Carburettor Body
92
Replacement of the Carburettor Body
94
Checking the Fuel Feed System
96
Positive Displacement Blower
98
Disassembly of the Positive Displacement Blower
98
Replacement of the Positive Displacement Blower
99
Checking the Blower
100
Table of Contents
102
General Technical Information
103
Technical Data
103
Engine Head
105
Dismounting the Head
105
Replacement of the Head
106
Tightening Torque Settings
107
Flywheel
108
Dismounting the Flywheel
108
Replacement of the Flywheel
110
Sector Gear
111
Disassembly of the Sector Gear and Pinion
111
Replacement of the Sector Gear
112
Air Cleaner
113
Removal of Air Cleaner Box
113
Removal of Air Cleaner
114
Recomposition of the Air Cleaner
115
Replacement of the Air Cleaner Box
116
Secondary Air System
117
Removal of the Secondary Air System
117
Replacement of the Secondary Air System
119
Carburettor Body
120
Removal of Carburettor
120
Dismantling the Carburettor
121
Reassembly and Checking of the Carburettor
124
Replacement of the Carburettor
127
Introduction
130
Reference Manuals
130
General Technical Information
131
Technical Data
131
Tightening Torque Table
132
Engine
133
Removing Cooling Case
133
Removing the Head
135
Flywheel Disassembly
136
Tightening Torque Settings
138
4
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APRILIA C361M Specifications
General
Brand
APRILIA
Model
C361M
Category
Engine
Language
English
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