Automation Controls Group UniDrive ZoneLogix PRO User Manual

Name: Automation Controls Group UniDrive ZoneLogix PRO
Brand: Automation Controls Group
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35 pages

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ZoneLogix™ PRO Zone Controller User

Guide

1. Zone 2. Monitor

3. Fieldbus

Guide 1 in the 3-part ZoneLogix™ PRO documentation series

Table of Contents2
Introduction6
Figure 1: the Zonelogix™ PRO System6
Key Terms and Concepts7
Getting Started and Installation8
Figure 2: Zonelogix™ PRO Zone Controller Diagram8
Zone Controller Installation10
Figure 3: Zone Controller Mounting Tabs10
Zone Installation11
Figure 4: the Zonelogix™ PRO System11
Figure 5: Unidrive Motor Stopping Distance12
Configuration DIP Switches13
Figure 6: Default DIP Switch and Smart I/O13
24VDC Power Connection14
Zone-To-Zone Cable Connection14
Figure 7: Zone-To-Zone Communication Connections14
Table 1: DC Power Input Connection14
PNP Photoeye Sensor Connection15
Table 2: PNP Sensor Connection Header15
Smart I/O Connections16
Basic Mode Functions16
Table 3: Smart I/O Pin Definitions for the EOB Zone Controller16
Table 4: Smart I/O Pin Definitions for the Standard Zone Controller16
Advanced Mode Functions17
Table 5: Smart I/O Pin Definitions for the Master Zone Controller in Basic Mode17
Table 6: Operating Modes for Smart I/O Pins 1 & 2 on the Master Zone Controller in Basic Mode17
Table 7: Speed Input Analog Control17
LED Feedback Indicators18
Figure 8: LED Definitions18
System Schematic and Installation Summary19
Figure 9: Schematic Diagram of Zonelogix™ PRO System19
Basic Mode System Operation & Configuration20
System Start up - Apply 24 VDC Power20
Zone Discovery20
Lost Package Detection20
Sleep Timer20
Figure 10: Standard Zone Controller Leds in Normal Operation20
EOB Zone Configuration21
Controlling Object Entry - Forward (Normal) Flow Direction21
Master Zone Configuration21
Controlling Object Exit21
Changing Operational Modes21
Controlling Branch Direction21
Controlling Branch Speed21
Basic Mode Parameters21
Table 8: Parameters in Basic Mode22
Zone Controller Updates23
Advanced Mode System Configuration24
Motor Performance25
Figure 11: Motor Performance Curves25
Breakout Module27
Handshaking Functionality27
Figure 12: Breakout Module (Product 300332)27
Figure 13: Handshaking Signals Showing Forward and Reverse Flow Request / Permission Signals28
Figure 14: Handshaking Signals Showing both Forward / Reverse Request / Permission Signals28
Figure 15: Internal Diagram of the Breakout Module28
Breakout Module Example: Connect Two Branches29
Breakout Module Example: Connect Two Branches with Branch Monitor29
Figure 16: Breakout Module Connecting Two Branches29
Figure 17: Breakout Module Connecting Two Branches and Branch Monitor29
Breakout Module Example: Transfer Application30
Figure 18: Breakout Modules in a Transfer Application30
Diagnostics & Troubleshooting31
Feedback Leds31
Fuse LED (Red)31
Figure 19: Feedback Leds31
Fault LED (Red)32
Motor LED (Amber)32
Table 9: Fault LED32
Table 10: Motor Current LED32
Firmware Version Display33
Additional Assistance33
Document Revision History33
Figure 20: Firmware Version Display Example33
Appendix A: Operating Modes34
Singulate (ZPA)34
A.2. Slug34
Figure 21: Singulate (Singulate Mode)34
Figure 22: Slug (Slug Mode)34
A.3. Zip35
A.4. Zone Hold35
Figure 23: ZIP (Operating Mode)35
Figure 24: Zone Hold (Singulate, ZIP, and Slug Modes)35

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Automation Controls Group UniDrive ZoneLogix PRO Specifications

General

Brand	Automation Controls Group
Model	UniDrive ZoneLogix PRO
Category	Controller
Language	English

Automation Controls Group UniDrive ZoneLogix PRO User Manual

Table of Contents

Questions and Answers:

Automation Controls Group UniDrive ZoneLogix PRO Specifications