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C O N T E N T S
1 Introduction 6
1.1
Key Terms and Concepts ................................................................................................. 7
2 Getting Started and Installation 8
2.1
Zone Controller Installation ......................................................................................... 10
2.2
Zone Installation ............................................................................................................. 11
2.3
Configuration DIP Switches ......................................................................................... 13
2.4
+24VDC Power Connection.......................................................................................... 14
2.5
Zone-to-Zone Cable Connection ................................................................................. 14
2.6
PNP Photoeye Sensor Connection ............................................................................. 15
2.7
Smart I/O Connections ................................................................................................. 16
2.7.1
Basic Mode Functions ......................................................................................................................... 16
2.7.2
Advanced Mode Functions ................................................................................................................ 17
2.8
LED Feedback Indicators .............................................................................................. 18
2.9
System Schematic and Installation Summary ...................................................... 19
3 Basic Mode System Operation & Configuration 20
3.1
System Start Up – Apply 24 VDC Power .................................................................. 20
3.1.1
Zone Discovery ...................................................................................................................................... 20
3.1.2
Lost Package Detection ..................................................................................................................... 20
3.1.3
Sleep Timer ............................................................................................................................................. 20
3.2
EOB Zone Configuration................................................................................................ 21
3.2.1
Controlling Object Entry – Forward (normal) Flow Direction ................................................. 21
3.3
Master Zone Configuration .......................................................................................... 21
3.3.1
Controlling Object Exit ......................................................................................................................... 21
3.3.2
Changing Operational Modes ........................................................................................................... 21
3.3.3
Controlling Branch Direction ............................................................................................................. 21
3.3.4
Controlling Branch Speed .................................................................................................................. 21
3.4
Basic Mode Parameters ............................................................................................... 21
4 Zone Controller Updates 23
5 Advanced Mode System Configuration 24
6 Motor Performance 25
7 Breakout Module 27
7.1
Handshaking Functionality .......................................................................................... 27
7.2
Breakout Module Example: Connect Two Branches............................................ 29
7.3
Breakout Module Example: Connect Two Branches with Branch Monitor .... 29
7.4
Breakout Module Example: Transfer Application ................................................. 30