Note - More frequent cleaning may be required when driving in dusty condition.
Periodic Maintenance & Lubrication Chart
22
1. Servicing 3 3 3 3 3 3 3 1st - 750 Kms / 30 Days
2nd onward @5000 Kms
2. Engine idling speed / CO% A A A A A A A A
3. Valve tappet clearance A A A A A A A A
4. Engine oil (Bajaj DTSI 10000 oil)* R R R R R R R R Top-up@every 5000 Kms.
Replace in 1st service & at
every 10000 Kms
5. Oil strainer (Bajaj DTSI 10000 oil)* CL CL CL CL CL CL CL CL Clean at 5000 Kms
6. Paper oil filter R R R R R R R R Replace at every oil change
7. Spark plug functioning / Gap (2 nos.) C, A, R C, A C, A C, A R C, A C, A R Replace at every 15000km
V
8. Air cleaner element Clean / Replace CL, R CL CL CL R CL CL R Clean at every 5000Km
Replace at every 15000km
9. Air filter cover ‘O’ Ring R R Replace at every 20000km
10. Fuel cock sediment bowl cleaning CL CL CL CL CL CL CL
11. Carburettor float bowl cleaning CL CL CL CL Clean at every 10000km
12. Carburettor rubber duct C, R C C C C R C C Replace at every 20000km
13. Fuel pipes C, R C C C C R C C Replace at every 20000km
14. Battery electrolyte level C, A C, A C, A C, A C, A C, A C, A C, A
15. Clutch lever free play C, A C, A C, A C, A C, A C, A C, A C, A
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
750
2nd
5000
3rd
10000
4th
15000
5th
20000
6th
25000
7th
30000
Kms
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**). The correct & careful non-use
maintenance carried out before storing the
vehicle will prevent the vehicle from rusting
and from such other non-operational damages
like fire hazards.
• Clean the entire vehicle thoroughly.
• Empty the fuel from fuel tank & carburettor
float bowl (if fuel is left in for a longer time,
the fuel will break and gummy substance
could clog the carburettor).
• Remove spark plug and put several drops
of 2T oil into the cylinder. Kick the engine
over slowly a few times to coat the cylinder
wall with oil & install back the spark plug.
• Set the vehicle on a box or a stand so that
both the wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Lubricate the control cables.
• Cover the entire vehicle neatly. Make sure
that the storage area is well ventilated and
free from any source of flames or spark.
• Fill 10% excess air pressure in both
wheels.
** For Battery :
a. Remove battery & keep it on wooden
plank, in properly ventilated area.
b. Before taking the vehicle for use.
• Get the battery recharged from Authorised
Service Center / Battery Dealer.
• Check & correct electrolyte level and apply
petroleum jelly on terminals (applicable to
certain models).
Preparation for regular use after storage :
• Clean the vehicle
• Make sure the spark plug is tight.
• Fill the fuel tank with fuel.
• Change the engine oil.
• Check all the points listed in the Daily
Safety Checks section.
• Check and inflate tyres to the proper tyre
pressure.
Non-Use Maintenance
21
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