Periodic Maintenance & Lubrication Chart
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33. Drive chain ‘O’ ring type (If applicable) L At every 500 Kms
34. Drive chain remove, clean, inspect'
& lubricate (O/H) CL, L CL, L CL, L CL, L At every 10000km
35. Drive chain link lock R R R R Replace at every 10000km
36. Wheel brg (for non sealed brgs only) C, L C, L At every 20000km
37. Tyre tread wear C, R C, R C, R C, R C, R C, R At every 5000kms i.e. at
every service after 2nd ser.
38. Front fork oil R R Replace at every 20000km
39. Auto choke, Thermal sensor (If appli.) C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
40. TPS (If applicable) C, A C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
41. RSA - Check gas pressure (If applicable) C, A C, A C, A At every 20000km
42. Starter clutch bush kit (If applicable) CL, R CL, R CL,R (If applicable)
43. Clutch switch cleaning (If applicable) CL CL CL CL
44. General lubrication L L L L L L L L
45. Swing arm pivot pin lubrication L L Lubricate at every 20000km
46. Eng foundation silent bush (If applicable) R R R Replace at every 15000km
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd 3rd 4th 5th 6th 7th
750
5000
10000
15000
20000 25000
30000
Kms
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor. q
2. Check all locks, P.T. cap, ignition switch, steering lock, Side cover. q
3. Check for smooth operation for fuel cock. q
4. Check engine oil level and top up if required. q
5. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever,
rear brake pedal / lever, choke lever. (As applicable to certain model). q
6. Check gear shifter lever for proper position and working. q
7. Inspect rear shock absorber for proper setting and correct if required. (As applicable to certain model). q
8. Check / Adjust chain slackness appropriately. Lubricate if required. q
9. Check brakes and adjust if required. q
10. Check and top up brake fluid level. (As applicable to certain model). q
11. Check and adjust tyre air pressure to the recommended value. q
12. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.
Check connection at terminal, starter relay and apply petroleum jelly on terminals if required. q
13. Check and adjust steering freeness. q
14. Check front mudguard alignment w.r.t. front wheel. q
15. Check all important nuts and bolts for proper torque and tightness. q
16. Fit all O.E. accessories like mirror, leg guard etc. (As applicable to certain model). q
17. Start vehicle, check idling and CO%. q
18. Check all switches, meters, horn and lights for proper functioning. q
19. Test drive the vehicle. q
20. Check for oil leakage and rectify if any. q
21. Repair for any other defects seen or observed during the test drive before cleaning the vehicle. q
22. Clean the vehicle / washing before delivery. q
Jobs to be Carried out during Pre-Delivery Inspection
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Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
* It is strongly recommended to use only “Bajaj DTS-i 10000” Genuine engine oil. In case any other engine oil of same specifications is used, the
frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.
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