79033095 C Rev. 02-i
Contents
Challenger
®
MT835C / MT845C / MT855C / MT865C / MT875C
Rubber Track Tractor
SERVICE MANUAL
79033095 C Rev.
02 - Engine
Contents
ENGINE COMPONENT
Introduction .................................................................................................................................................... 02-1
Specifications and Standards Concerning Fuel, Oil and Coolant .................................................................. 02-1
Fuel Quality ............................................................................................................................................. 02-1
Oil Quality ................................................................................................................................................ 02-1
Coolant Quality ........................................................................................................................................ 02-1
Serpentine Belt Replacement ........................................................................................................................ 02-2
Serpentine Belt Removal ......................................................................................................................... 02-2
Serpentine Belt Installation ...................................................................................................................... 02-5
Alternator - Removal and Installation ............................................................................................................. 02-8
Removal Procedure ................................................................................................................................. 02-8
Alternator Install .................................................................................................................................... 02-11
Cooling Assembly - Removal and Installation ............................................................................................. 02-13
Cooling Assembly Removal Procedure ................................................................................................. 02-13
Cooling Assembly Installation Procedure .............................................................................................. 02-23
Cooling Assembly - Radiator Removal and Installation ............................................................................... 02-30
Radiator Removal .................................................................................................................................. 02-30
Radiator Installation ............................................................................................................................... 02-40
Cooling Assembly - transmission / Implement Cooler Removal and Installation ......................................... 02-49
Transmission / Implement Cooler Removal .......................................................................................... 02-49
Hydraulic/Transmission/Axle Cooler Installation ................................................................................... 02-59
Cooling Assembly - Charge Air Cooler Removal and Installation ................................................................ 02-68
Charge Air Cooler Removal .................................................................................................................. 02-68
Charge Air Cooler Installation ............................................................................................................... 02-73
Cooling Assembly - Air Conditioning Condenser Removal and Installation ................................................ 02-78
Air Conditioning Condenser Removal ................................................................................................... 02-78
Air Conditioning Condenser Installation ................................................................................................ 02-82
Cooling Assembly - Fuel Cooler Removal and Installation .......................................................................... 02-85
Fuel Cooler Removal Procedure ........................................................................................................... 02-85
Fuel Cooler Installation Procedure ........................................................................................................ 02-88
Air Intake Assembly Removal and Installation ............................................................................................. 02-90
Air Intake Assembly Removal ............................................................................................................... 02-90
Air Intake Assembly Installation ............................................................................................................ 02-93
Air Cleaner Assembly Removal and Installation .......................................................................................... 02-96
Air Cleaner Assembly Removal ............................................................................................................. 02-96
Air Cleaner Installation .......................................................................................................................... 02-98
Air Cleaner Filter Removal and Installation ............................................................................................... 02-100
Air Cleaner Filter Removal .................................................................................................................. 02-100
Air Cleaner Filter Installation ...............................................................................................
................ 02-101
Dust Ejector Removal and Installation ....................................................................................................... 02-102
Dust Ejector Removal .......................................................................................................................... 02-102
Dust Ejector Installation ....................................................................................................................... 02-104
Exhaust System Removal and Installation ................................................................................................ 02-105
Exhaust System Removal ................................................................................................................... 02-105
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