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separately) at least 1" (25.4 mm) long, with a screw head
diameter of 0.28–0.35" (7–9mm), screwed into wood to an
optimal depth leaving approximately 7/32" (5.5 mm) of the
screw exposed. Align the slots on the back of the charger
with the exposed screws and fully engage them in theslots.
Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger
from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using
a cloth or soft non-metallic brush. Do not use water or
any cleaningsolutions.
Important Charging Notes
1. Longest life and best performance can be obtained if
the battery pack is charged when the air temperature is
between 65°F and 75°F (18° – 24°C). DO NOT charge
the battery pack in an air temperature below +40°F
(+4.5°C), or above +104°F (+40°C). This is important
and will prevent serious damage to the batterypack.
2. The charger and battery pack may become warm to the
touch while charging. This is a normal condition, and
does not indicate a problem. To facilitate the cooling of
the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal
shed or an uninsulatedtrailer.
3. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp
or other appliance;
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out the
lights;
c. Move the charger and battery pack to a location
where the surrounding air temperature is
approximately 65°F – 75°F (18° – 24°C);
d. If charging problems persist, take the tool, battery
pack and charger to your local servicecenter.
4. The battery pack should be recharged when it fails to
produce sufficient power on jobs which were easily
done previously. DO NOT CONTINUE to use under these
conditions. Follow the charging procedure. You may
also charge a partially used pack whenever you desire
with no adverse effect on the batterypack.
5. Foreign materials of a conductive nature such as, but
not limited to, grinding dust, metal chips, steel wool,
aluminum foil, or any buildup of metallic particles
should be kept away from charger cavities. Always
unplug the charger from the power supply when there
is no battery pack in the cavity. Unplug the charger
before attempting toclean.
6. Do not freeze or immerse the charger in water or any
otherliquid.
Storage Recommendations
1. The best storage place is one that is cool and dry, away
from direct sunlight and excess heat orcold.
2. For long storage, it is recommended to store a fully
charged battery pack in a cool dry place out of the
charger for optimalresults.
NOTE: Battery packs should not be stored completely
depleted of charge. The battery pack will need to be
recharged beforeuse.
SAVE THESE INSTRUCTIONS FOR
FUTURE USE
COMPONENTS (FIG. A1, A2)
WARNING: Never modify the power tool or any part
of it. Damage or personal injury couldresult.
Refer to Figure A at the beginning of this manual for a
complete list ofcomponents.
INTENDED USE
The DCS520 60V track saw is designed for professional
sawing of woodproducts.
DO NOT use under wet conditions or in presence of
flammable liquids orgases.
This heavy-duty track saw is a professional power tool.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
thistool.
ASSEMBLY AND ADJUSTMENTS
WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start-up can causeinjury.
Bevel Adjustment (Fig. A1)
The bevel angle can be adjusted between 0° and 47°.
1. Loosen the bevel adjustment knobs
7
.
2. Set the bevel angle by tilting the saw shoe
4
until the
mark indicates the desired angle on the bevel scale
6
.
3. Tighten the bevel adjustment knobs
7
.
Changing the Saw Blade (Fig. A1, D, E)
NOTE: It is not necessary to remove the outer blade
cover
23
to change theblade.
1. Remove the batterypack.
2. Press the spindle lock button
12
.
3. Press the track saw down until it stops (blade
changeposition).
4. Turn the spindle lock lever
13
clockwise until itstops.
5. Hold the spindle lock lever
13
down and using the hex
wrench found in the front handle
11
, rotate the blade
until the lock position isfound.
NOTE: The blade
10
is now locked and cannot be turned
byhand.