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MagicWave 3000 Comfort
Fronius MagicWave 3000 Comfort User Manual
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/ Perfect Charging /
Perfect Welding
/ Solar Energy
42,0426,0063,EN
017-28062016
TransTig 2200 / 2500 / 3000 / 4000
Comfort
MagicWave 2200 / 2500 / 3000 / 4000
Comfort
Operating Instructions
Spare parts list
TIG Power source
EN
2
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
11
Explanation of Safety Symbols
11
General
11
Proper Use
12
Environmental Conditions
12
Obligations of the Operator
12
Obligations of Personnel
13
Mains Connection
13
Protecting Yourself and Others
13
Noise Emission Values
14
Danger from Toxic Gases and Vapours
14
Danger from Flying Sparks
15
Risks from Mains Current and Welding Current
15
Meandering Welding Currents
16
EMC Device Classifications
16
EMC Measures
17
EMF Measures
17
Specific Hazards
17
Factors Affecting Welding Results
19
Danger from Shielding Gas Cylinders
19
Safety Measures at the Installation Location and During Transport
19
Safety Measures in Normal Operation
20
Commissioning, Maintenance and Repair
21
Safety Inspection
21
Disposal
21
Safety Symbols
22
Data Protection
22
Copyright
22
General Information
23
General
25
Device Concept
25
Functional Principle
25
Field of Application
25
System Components
26
General
26
Overview
26
Control Elements and Connections
27
Description of the Control Panels
29
General
29
Safety
29
Magicwave Comfort Control Panel
29
Transtig Comfort Control Panel
31
Connections, Switches and Mechanical Components
33
Magicwave2200 Comfort
33
Magicwave2500 / 3000 Comfort
34
Magicwave4000 Comfort
35
Transtig2200 Comfort
36
Transtig2500 / 3000 Comfort
37
Transtig4000 Comfort
38
Installation and Commissioning
39
Minimum Equipment Needed for Welding Task
41
General
41
TIG AC Welding
41
TIG DC Welding
41
Automated TIG Welding
41
MMA Welding
41
Before Installation and Commissioning
42
Safety
42
Utilisation for Intended Purpose
42
Setup Regulations
42
Mains Connection
42
Start-Up
43
Safety
43
Remarks on the Cooling Unit
43
General
43
Connecting the Gas Cylinder
43
Establishing a Ground (Earth) Connection to the Workpiece
44
Connecting the Welding Torch
44
Welding
45
TIG Modes
47
Safety
47
Symbols and Their Explanations
47
Cap Shaping and Cap Overloading
52
Cap Shaping
52
Cap Overloading
52
TIG Welding
53
Safety
53
Welding Parameters: Display and Navigation
53
Welding Parameters for TIG
53
Preparation
56
TIG Welding
57
Igniting the Arc
59
General
59
Igniting the Arc Using High Frequency(HF Ignition)
59
Touchdown Ignition
60
End of Welding
61
Special Functions and Options
62
Arc Break Watchdog Function
62
Ignition Time-Out Function
62
TIG Pulsing
63
Tacking Function
64
TIG Cold-Wire Welding
65
MMA Welding
66
Safety
66
Welding Parameters: Display and Navigation
66
Welding Parameters for Rod Electrodes
66
Preparation
68
Manual Metal Arc Welding
69
Hotstart Function
70
Softstart Function
71
Anti-Stick Function
71
Welding Job
72
Safety
72
Welding Parameters: Display and Navigation
72
Welding Parameters for TIG
72
Welding Parameters for Rod Electrodes
75
Preparation
77
Welding Job
78
Finishing the Welding Job
80
Saving Settings as a Job
82
General
82
Preparation
82
Saving Settings as a Job
83
Finish Saving Job
87
2 Step Mode
48
Spot Welding
48
4 Step Mode
49
Special 4-Step Mode: Variant 1
49
Special 4-Step Mode: Variant 2
50
Special 4-Step Mode: Variant 3
50
Special 4-Step Mode: Variant 4
51
Setup Settings
89
The Setup Menu
91
General
91
Overview
91
TIG Setup
92
Opening the TIG Setup
92
Changing Welding Parameters
93
Exiting TIG Setup
94
Welding Parameters in the TIG Setup
95
TIG Setup 2Nd
97
Opening the TIG Setup 2Nd
97
Changing Welding Parameters
97
Exiting TIG Setup 2Nd
98
Welding Parameters in the TIG Setup 2Nd
100
AC Setup
103
General
103
Open the AC Setup
103
Changing Welding Parameters
104
Exiting AC Setup
105
Welding Parameters in AC Setup
106
AC Setup 2Nd
107
General
107
Opening the AC Setup 2Nd
107
Changing Welding Parameters
107
Exiting AC Setup 2Nd
108
Welding Parameters in AC Setup 2Nd
110
Gas Setup
111
General
111
Opening the Gas Setup
111
Changing Welding Parameters
112
Exiting Gas Setup
113
Gas Setup Parameters
114
Cold Wire Setup
116
General
116
Opening the AC Setup
116
Changing Welding Parameters
117
Exiting the Cold Wire Setup
118
Welding Parameters in the Cold Wire Setup
119
Calibrating Push-Pull Unit
120
General
120
Calibrating the Push-Pull Unit
120
General
122
Service Codes During Calibration of the Push-Pull Unit
122
Rod Elec. Setup (Rod Electrode Setup)
126
Open the Rod Electrode Setup
126
Changing Welding Parameters
127
Exiting Rod Electrode-Setup
128
Rod Electrode Setup Parameters
129
Rod Elec. Setup 2Nd (Rod Electrode Setup 2Nd)
130
Opening the Rod Electrode Setup 2Nd
130
Changing Welding Parameters
130
Exiting Rod Electrode Setup 2Nd
131
Rod Electrode Setup 2Nd Parameters
133
AC Setup (for Rod Electrodes)
136
General
136
Opening the AC Setup
136
Changing Welding Parameters
137
Exiting AC Setup
137
Welding Parameters in AC Setup
138
Job
139
General
139
Opening the Job Set-Up Menu
139
Save / Retrieve
139
Overview
139
Optimising a Job
140
Renaming a Job
142
Finish Optimising Job
144
Adjustable TIG Parameters
145
Adjustable Rod Electrode Parameters
150
Deleting a Job
154
Basic Setting
157
General
157
Opening the Basic Settings
157
Changing Welding Parameters
158
Exiting Basic Settings
159
Basic Setting Parameters
160
Info
161
General
161
Calling up the Info Screen
161
Exiting the Info Screen
162
Entries on the Info Screen
163
Lock Keys
164
General
164
Unlock Keys Again
165
Factory - for Resetting the Welding Machine
166
General
166
L/R Alignment
167
Abbreviations
167
General Information on Welding Circuit Inductivity L
167
General Information on Welding Circuit Resistance R
167
L/R Alignment
168
Troubleshooting and Maintenance
171
Troubleshooting
173
General
173
Safety
173
Displayed Service Codes
173
Service Codes Displayed in Conjunction with the Digital Gas Control Option
179
Displayed Service Codes in Conjunction with Cold Wire-Feed Unit
179
Power Source - Troubleshooting
180
Care, Maintenance and Disposal
182
General
182
Safety
182
At Every Start-Up
182
Every 2 Months
182
Every 6 Months
182
Disposal
183
Appendix
185
Technical Data
187
Special Voltages
187
Magicwave2200 Comfort
187
Magicwave2500 / 3000 Comfort
188
Magicwave 2500 / 3000 Comfort MV
189
Magicwave 4000 Comfort, Magicwave 4000 Comfort MV
190
Transtig 2200 Comfort
191
Transtig2500 / 3000 Comfort
192
Transtig 2500 / 3000 Comfort MV
193
Transtig 4000 Comfort, Transtig 4000 Comfort MV
194
Explanation of Footnotes
194
Spare Parts and Circuit Diagrams
195
Spare Parts List: Transtig / Magicwave 2200 Comfort
196
Spare Parts List: Transtig / Magicwave 2500 / 3000
198
Spare Parts List: Transtig 4000
200
Spare Parts List: Magicwave 4000
202
Circuit Diagrams: Magicwave 2200 Comfort
205
Circuit Diagrams: Magicwave 2500 Comfort
206
Circuit Diagrams: Magicwave 3000 Comfort
207
Circuit Diagrams: Magicwave 4000 Comfort
208
Circuit Diagrams: Transtig 2200 Comfort
210
Circuit Diagrams: Transtig 2500 Comfort
211
Circuit Diagrams: Transtig 3000 Comfort
212
Circuit Diagrams: Transtig 4000 Comfort
213
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Fronius MagicWave 3000 Comfort Specifications
General
Brand
Fronius
Model
MagicWave 3000 Comfort
Category
Portable Generator
Language
English
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