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Fronius
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MagicWave 3000
Fronius MagicWave 3000 User Manual
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Fronius prints on elemen
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al c
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lorine free paper (
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CF) sourced fro
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/ Perfect Charging /
Perfect W
elding
/ Solar Energy
T
ransT
ig 2200 / 2500 Comfort
T
ransT
ig 3000 / 4000 Comfort
T
ransT
ig 5000 Comfort
MagicW
ave 2200 / 2500 Comfort
MagicW
ave 3000 / 4000 Comfort
MagicW
ave 5000 Comfort
EN
Operating instructions
TIG power source
42,0426,0063,EN
022-18122020
2
Table of Contents
Special 4-Step Mode: Variant
2
Table of Contents
3
Safety Rules
8
Explanation of Safety Notices
8
General
8
Proper Use
8
Environmental Conditions
9
Obligations of the Operator
9
Obligations of Personnel
9
Mains Connection
9
Protecting Yourself and Others
10
Noise Emission Values
10
Danger from Toxic Gases and Vapours
11
Danger from Flying Sparks
11
Risks from Mains Current and Welding Current
12
Meandering Welding Currents
13
EMC Device Classifications
13
EMC Measures
13
EMF Measures
14
Specific Hazards
14
Requirement for the Shielding Gas
15
Danger from Shielding Gas Cylinders
15
Danger from Escaping Shielding Gas
16
Safety Measures at the Installation Location and During Transport
16
Safety Measures in Normal Operation
16
Commissioning, Maintenance and Repair
17
Safety Inspection
17
Disposal
18
Safety Symbols
18
Data Protection
18
Copyright
18
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
System Components
22
General
22
Overview
22
Control Elements and Connections
23
Description of the Control Panels
25
General
25
Safety
25
Magicwave Comfort Control Panel
25
Transtig Comfort Control Panel
27
Connections, Switches and Mechanical Components
29
Magicwave2200 Comfort
29
Magicwave2500 / 3000 Comfort
30
Magicwave4000 / 5000 Comfort
31
Transtig2200 Comfort
32
Transtig2500 / 3000 Comfort
33
Transtig4000 / 5000 Comfort
34
Installation and Commissioning
35
Minimum Equipment Needed for Welding Task
37
General
37
TIG AC Welding
37
TIG DC Welding
37
Automated TIG Welding
37
MMA Welding
37
Before Installation and Commissioning
38
Safety
38
Utilisation for Intended Purpose
38
Setup Regulations
38
Mains Connection
38
Start-Up
40
Safety
40
Remarks on the Cooling Unit
40
General
40
Connecting the Gas Cylinder
40
Establishing a Ground (Earth) Connection to the Workpiece
41
Connecting the Welding Torch
41
Welding
43
TIG Modes
45
Safety
45
Symbols and Their Explanations
45
2-Step Mode
46
Spot Welding
46
4-Step Mode
47
Special 4-Step Mode: Variant
47
Special 4-Step Mode: Variant
48
Cap Shaping and Cap Overloading
50
Cap-Shaping
50
Cap Overloading
50
TIG Welding
51
Safety
51
Welding Parameters: Display and Navigation
51
Welding Parameters for TIG
51
Preparation
54
TIG Welding
54
Igniting the Arc
56
General
56
Igniting the Arc Using High Frequency(HF Ignition)
56
Touchdown Ignition
57
End of Welding
58
Special Functions and Options
59
Arc Break Watchdog Function
59
Ignition Time-Out Function
59
TIG Pulsing
59
Tacking Function
60
TIG Cold-Wire Welding
61
MMA Welding
63
Safety
63
Welding Parameters: Display and Navigation
63
Welding Parameters for Rod Electrodes
64
Preparation
65
MMA Welding
66
Hotstart Function
68
Starting Current < 100 % (Softstart)
68
Anti-Stick Function
68
Welding Job
70
Safety
70
Welding Parameters: Display and Navigation
70
Welding Parameters for TIG
70
Welding Parameters for Rod Electrodes
73
Preparation
75
Welding Job
76
Finishing the Welding Job
78
Saving Settings as a Job
80
General
80
Preparation
80
Saving Settings as a Job
81
Finish Saving Job
86
Setup Settings
89
The Setup Menu
91
General
91
Overview
91
TIG Setup
92
Opening the TIG Setup
92
Changing Welding Parameters
93
Exiting TIG Setup
94
Welding Parameters in the TIG Setup
95
TIG Setup 2Nd
98
Opening the TIG Setup 2Nd
98
Changing Welding Parameters
98
Exiting TIG Setup 2Nd
99
Welding Parameters in the TIG Setup 2Nd
101
AC Setup
105
General
105
Open the AC Setup
105
Changing Welding Parameters
106
Exiting AC Setup
107
Welding Parameters in AC Setup
108
AC Setup 2Nd
110
General
110
Opening the AC Setup 2Nd
110
Changing Welding Parameters
110
Exiting AC Setup 2Nd
112
Welding Parameters in AC Setup 2Nd
113
Gas Setup
115
General
115
Opening the Gas Setup
115
Changing Welding Parameters
116
Exiting Gas Setup
117
Gas Setup Parameters
118
Cold Wire Setup
121
General
121
Opening the AC Setup
121
Changing Welding Parameters
122
Exiting the Cold Wire Setup
123
Welding Parameters in the Cold Wire Setup
124
Calibrating Push-Pull Unit
126
General
126
Calibrating the Push-Pull Unit
126
General
128
Service Codes During Calibration of the Push-Pull Unit
129
Rod Elec. Setup (Rod Electrode Setup)
133
Open the Rod Electrode Setup
133
Changing Welding Parameters
134
Exiting Rod Electrode-Setup
135
Rod Electrode Setup Parameters
135
Rod Elec. Setup 2Nd (Rod Electrode Setup 2Nd)
137
Opening the Rod Electrode Setup 2Nd
137
Changing Welding Parameters
137
Exiting Rod Electrode Setup 2Nd
138
Rod Electrode Setup 2Nd Welding Parameters
140
AC Setup (for Rod Electrodes)
143
General
143
Opening the AC Setup
143
Changing Welding Parameters
144
Exiting AC Setup
145
Welding Parameters in AC Setup
145
Job
147
General
147
Opening the Job Set-Up Menu
147
Save / Retrieve
147
Overview
148
Optimising a Job
149
Renaming a Job
151
Finish Optimising Job
153
Adjustable TIG Parameters
154
Adjustable Rod Electrode Parameters
159
Deleting a Job
163
Basic Setting
166
General
166
Opening the Basic Settings
166
Changing Welding Parameters
167
Exiting Basic Settings
168
Basic Setting Parameters
169
Info
170
General
170
Calling up the Info Screen
170
Exiting the Info Screen
171
Entries on the Info Screen
172
Lock Keys
173
General
173
Unlock Keys Again
174
Factory - for Resetting the Welding Machine
175
General
175
L/R Alignment
177
Abbreviations
177
General Information on Welding Circuit Inductivity L
177
General Information on Welding Circuit Resistance R
177
Troubleshooting and Maintenance
181
Troubleshooting
183
General
183
Safety
183
Displayed Service Codes
183
Service Codes Displayed in Conjunction with the Digital Gas Control Option
189
Displayed Service Codes in Conjunction with Cold Wire-Feed Unit
189
Power Source - Troubleshooting
190
Care, Maintenance and Disposal
193
General
193
Safety
193
At Every Start-Up
193
Every 2 Months
193
Every 6 Months
194
Disposal
194
Appendix
195
Average Consumption Values During Welding
197
Average Wire Electrode Consumption During MIG/MAG Welding
197
Average Shielding Gas Consumption During MIG/MAG Welding
197
Average Shielding Gas Consumption During TIG Welding
197
Technical Data
198
Special Voltages
198
Overview with Critical Raw Materials, Year of Production of the Device
198
Magicwave 2200 Comfort
198
Magicwave 2500 Comfort
199
Magicwave 3000 Comfort
200
Magicwave 2500 Comfort MV
201
Magicwave 3000 Comfort MV
202
Magicwave 4000 Comfort
203
Magicwave 4000 Comfort MV
204
Magicwave 5000 Comfort
205
Magicwave 5000 Comfort MV
206
Transtig2200 Comfort
207
Transtig 2500 Comfort
208
Transtig 3000 Comfort
209
Transtig 2500 Comfort MV
210
Transtig 3000 Comfort MV
211
Transtig 4000 Comfort
213
Transtig 4000 Comfort MV
214
Transtig 5000 Comfort
214
Transtig 5000 Comfort MV
215
Explanation of Footnotes
216
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5
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Fronius MagicWave 3000 Specifications
General
Brand
Fronius
Model
MagicWave 3000
Category
Portable Generator
Language
English
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