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Honda Minimoto Maxii User Manual

Honda Minimoto Maxii
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MINIMOTO
MAXII BIKE
Replacing the
Chain if it "pops
off":
It is possible that under
extreme conditions the
chain may pop off. If this
occurs, the motor will run
but the rear wheel will not
turn under power.
The chain can be replaced
onto it's original position by
following these
instructions:
WARNING: Whenever
removing the protective
chain cover, YOU MUST DIS-
CONNECT the battery. This
will ensure no possibility of
the motor or chain running
accidentally while working in
this area. Refer to the sec-
tion on "Replacing
the battery" in this instruc-
tion manual for this opera-
tion.
1) Support the bike so that
the rear wheel is not touch-
ing the ground (Fig 20).
IMPORTANT: Make sure the
bike will not fall over in this
process. Work on a work
bench or in a area with
plenty of space.
2) Remove the outer cover
by loosening the two
phillips head screws (Fig
21and 22).
3) Use a Phillips head
screw driver to separate the
Upper and Lower (Fig 23
and 24).
4) Place the chain over the
MOTOR gear first. Use your
fingers to keep some
tension on it (Fig 25).
5) Place the chain on the
top of the rear wheel gear
about half way around
(Fig 26).
6) Carefully move the
wheel and gear so that the
entire chain pops back on
(Fig27).
7) Replace the chain
covers in reverse order.
8) Reconnect the battery.
18
Fig 20
Fig 21and22
Fig 25
Fig 26
Fig 27
Fig 23and24
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Honda Minimoto Maxii Specifications

General IconGeneral
Fuel SystemCarburetor
Front SuspensionTelescopic Fork
Rear BrakeDrum
TransmissionAutomatic
Rear SuspensionSingle shock

Summary

Owner's Manual and Safety Instructions

Important Information Before Riding

Key warnings and recommendations for safe operation and rider selection.

General Safety Warnings and Restrictions

Riding Location and Hazard Avoidance

Specifies outdoor, private property use, avoiding traffic, water, and hazardous areas.

Protective Gear and Rider Conduct

Mandates footwear, helmet, pads, and prohibits headphones/phones.

Vehicle Limitations and Environmental Precautions

Covers single rider, weight limits, avoiding water, and motor heat.

Additional Warnings and Service Information

Tire Inflation Safety and Procedure

Adult-only tire inflation, avoiding gas stations, max pressure limits.

Contacting the Service Center

Information on how to contact the Minimoto Service Center for support.

California Specific Declaration

Notes insurance may not cover accidents; advises contacting insurer.

Electrical Hazard Warning

General Electrical Safety Precautions

Emphasizes caution with the electric product and keeping it away from children.

Preventing Fire and Electrical Hazards

Details on avoiding modifications, damaged chargers, high temperatures, water, and improper parts.

Battery Handling and Charging Safety

Specifies adult-only battery handling, charging, and connector checks.

Key Usage for Power Control

Reminds users to remove the key when not in use to prevent unauthorized operation.

Vehicle Assembly and Setup

Unpacking and Initial Setup

Instructions for removing the bike from packaging and positioning it upright.

Tools Identification and Preparation

Locating and identifying the included assembly tools.

Handlebar Installation and Adjustment

Guidance on positioning, tightening, and adjusting handlebars for safe riding.

Throttle Adjustment

Steps to adjust the throttle grip for a comfortable and secure position.

Brake Adjustment

Minor Brake Adjustment

Using the adjustment knob near the hand brake for fine-tuning brake feel.

Major Brake Adjustment

Using a wrench to adjust the rear wheel brake cable for more significant changes.

Storage Box Compartment

Battery Charging Information

Initial Charging Requirement

Mandatory 12-hour initial charge for the new battery before first use.

General Charging Guidelines

Rules for charging in dry areas, adult supervision, battery orientation, and charger safety.

Charging Time and Conditions

Information on normal charging times (8-20 hours) and factors affecting it.

Surge Protector Warning

Advice against using surge protectors for the battery charger.

Steps to Charge Battery

Locating the Charging Port

Identifying the charger port on the upper body, resembling a 'FUEL CAP'.

Connecting the Charger

Steps for inserting the charger plug into the port, noting the 'groove' for orientation.

Charging Indicators and Process

Explaining the green light indicator and confirming outlet switches are ON.

Initial and Recommended Charging Duration

Guidance on 12-hour initial charge, max 30 hours, and recommended 8-hour recharge.

Battery Charger Specifications

Table detailing charger specifications for different world-wide standards.

Battery Care

Handling Leaking Batteries

Instructions for handling battery acid, including safety warnings and first aid.

General Battery Maintenance

Advice on using specified batteries, avoiding overcharging, and proper storage.

Storage and Battery Retention

Guidance on disconnecting battery for long storage and ensuring it's secured.

Riding Rules

Adult Supervision Requirement

Emphasizes that direct adult supervision is mandatory when the bike is being ridden.

Areas to Avoid While Riding

Listing prohibited areas like traffic, streets, steep inclines, water, and hazardous locations.

Prohibited Riding Scenarios

Warnings against riding at night, with multiple riders, or for stunts/tricks.

Rider Conduct and Safety Practices

Rules on keeping clear of moving parts, level ground, and avoiding flammable materials.

Pre-Ride Checklist

Vehicle Inspection for Safety

Ensuring no visible problems, tight handlebars, and secure battery retainer.

Tire and Wheel Check

Checking tires for damage or deflation and ensuring axle nuts are tight.

Brake and Throttle Functionality

Verifying brake lever tightness, automatic release, and secure throttle grip.

Cable and Wire Integrity

Confirming that all cables and wires are not frayed, cut, or broken.

How to Ride Your Minimoto™ Maxii Bike

Initial Riding Preparation

Moving foot pegs down and kickstand up before mounting the bike.

Mounting and Balancing

Sitting on seat, feet supporting bike, then lifting feet as speed increases.

Starting and Accelerating

Inserting key to ON, rotating throttle to move forward.

Controlling Speed and Braking

Using throttle for speed control and brake lever for stopping.

Riding Speed and Terrain

Information on achieving up to 18 MPH on level surfaces.

Special Safety Warnings

Acceleration and Braking Technique

Advice on starting slowly and practicing smooth braking for control.

Throttle Operation Restrictions

Prohibits throttle operation when wheels are off ground or bike is upside down.

Tire Inflation Procedure

Adult Supervision for Inflation

Tire inflation must be done by adults only; never exceed 35 PSI.

Recommended Tire Pressure

Specifies recommended pressure of 30 PSI and using a bicycle pump.

Risks of Over/Under Inflation

Explains consequences of incorrect inflation on handling, wear, and safety.

Inflation Process Steps

Instructions to remove key, unscrew cap, and attach pump.

Tire Repair

Professional Tire Repair

Suggests local bicycle repair shops for inner tube repairs.

Tire Tread Inspection and Replacement

Recommends replacing tires when tread is worn or shows uneven wear.

Wheel Rim Inspection

Advises replacement of bent or cracked wheel rims.

Circuit Breaker

Circuit Breaker Function and Location

Explains breaker's role in protecting electrical components and its location.

Circuit Breaker Activation and Reset

Details when breaker trips and how to reset it after cooling down.

If You Lose the Keys

Replacing the Chain if it "pops off"

Warning: Battery Disconnection

Crucial safety warning to disconnect battery before working on the chain.

Bike Support and Workspace Preparation

Ensuring bike is stable and in a safe workspace before starting chain replacement.

Chain Replacement Steps

Detailed instructions for removing covers, placing chain, and reassembling.

Chain Drive Belt Adjustment and Replacement

Importance of Chain Tension

Explains need for periodic adjustment and consequence of loose chain.

Chain Adjustment Procedure

Steps for disconnecting battery, removing cover, loosening nuts, adjusting axle.

How to Replace the Battery

Battery Removal Steps

Detailed steps involving removing bolts, body parts, seat, and battery box.

Disconnecting and Removing Battery

Instructions for loosening retainer, disconnecting plug, and removing battery.

Installing New Battery and Reassembly

Steps for reconnecting plugs, securing battery, and reassembling parts.

How to Replace the Battery (continued)

Charging New Battery

Instructions to charge the new battery before riding again.

Battery Usage and Care Guidelines

Notes on non-rechargeable batteries, adult charging, equivalent types, and polarity.

Battery Disposal

Environmentally Friendly Disposal

Advice on safe and legal disposal, avoiding trash and fire.

Approved Disposal Locations

Recommends returning batteries to recycling centers or authorized sellers.

Trouble Shooting

Bike Does Not Run

Addresses common causes like key, battery charge, circuit breaker, and loose wires.

Bike Stopped Suddenly

Troubleshooting low battery voltage, tripped circuit breaker, or loose connectors.

Motor Runs, Wheel Won't Turn

Solutions for charger connected, tight brake, or chain coming off.

Noisy or Popping Sound

Diagnosing and fixing issues related to brake cable or loose drive chain.

Trouble Shooting (continued)

Charger Gets Warm

Clarifies that a warm charger is normal during recharging.

Short Battery Life

Addresses undercharging, battery age, extreme conditions, and overloading.

Green LED Never Lights Up

Troubleshooting charging issues related to connectors or battery age.

Maxii Bike Runs Sluggishly

Solutions for undercharging, old battery, extreme conditions, or overloading.

Limited Warranty and Registration

Warranty Coverage and Limitations

Details product warranty, exclusions like wear and tear, and user-caused damage.

Warranty Void Conditions

Specifies actions that will void the warranty, such as misuse or unauthorized repairs.

Liability Exclusion

Manufacturer's liability limits, excluding consequential damages.

Local Riding Regulations

Advises checking local laws regarding where the bike can be legally ridden.

Registration Card

Warranty Repairs and Assistance

How to contact the Minimoto Repair Center for warranty claims.

Contacting for Support

Providing email and mailing addresses for service and registration.

VIN Number

Appendix

Spare Parts List (Part 1)

Lists spare parts with part numbers and names for body, windshield, battery, and charger.

Appendix (continued)

Spare Parts List (Part 2)

Lists spare parts including circuit breaker, tires, chain, motor, and controls.

Important Usage and Warranty Information

Mandatory Battery Charging

Emphasizes minimum 12-hour charge before use and recharging each time.

Battery Life Protection

Recommends recharging at least once a month to protect battery life.

Warranty and Assistance Contact

Instructs users not to return to store and provides toll-free number and email.

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