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Husqvarna TR 650 STRADA 2013 - User Manual

Husqvarna TR 650 STRADA 2013
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M.1
TR 650 TERRA 2013 - TR 650 STRADA 2013
M
Workshop Manual Ed. 09-2012
ELECTRICAL SYSTEM
Section

Table of Contents

Other manuals for Husqvarna TR 650 STRADA 2013

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Summary

Wiring Diagram (NON-ABS Version)

Wiring Diagram (ABS Version)

Key to Wiring Diagram

Colour Key for Wiring Diagrams

Electrical Component Locations

Generator, Ignition Coils, Spark Plugs

Location of generator (1), ignition coils (2), and spark plugs.

Under-Saddle Components

ECU (3), starter relay (4), diagnostic socket (5), relays (6), fuse box (7), battery (8), fuel pump (9).

Engine and Battery Components

Voltage regulator (10), starter motor (11), horn (12) locations.

Throttle Body and Other Components

Throttle sensors, coolant sensor, fan, headlamp, indicators, tail light.

Generator Stator Winding Resistance

Checking Generator Resistance

Procedure to measure generator stator winding resistance.

Neutral Position Sensor

Ignition and Injection System

System Components Overview

Lists ECU, battery, starter relay, fuses, and other system components.

Charging System Overview

Charging System Components

Lists battery (1), voltage regulator (2), alternator (3), starter relay (4).

Charging System Inspections

Battery Inspection Procedure

Steps to inspect the battery and check for current draw.

Regulated Voltage and Regulator Checks

Measure regulated voltage and inspect voltage regulator.

Electric Starting System Overview

Starting System Components

Lists ECU, battery, starter relay, starter motor, fuses, ignition, antenna.

Starting System Inspection

Starter Motor Inspection

Procedure to check starter motor continuity and ground.

Solenoid Starter Inspection

Procedure to inspect the starter solenoid.

Ignition Coil and ECU

Coil Windings; Stick-Coil Inspection

Measure primary winding resistance of coil.

Electronic Control Unit (ECU) Function

ECU's role in controlling ignition and injection.

Spark Plug and Battery

Spark Plug Inspection and Installation

Check electrode gap, clean, and tighten spark plug.

Battery Charging Procedures

Instructions for charging the battery with a charger.

Headlight Maintenance

Headlight Aiming Adjustment

Procedure to adjust the headlight beam height.

Front Headlamp Bulb Replacement

Steps to access and replace headlamp bulbs.

Headlight Assembly Removal

Steps to remove the headlight unit.

Indicator and Tail Light Replacement

Turning Indicator Bulb Replacement

Steps to replace the turning indicator bulb.

Tail Light Replacement

Information on replacing the LED tail light.

Number Plate Bulb Replacement

Left-Hand Switch Functions

Light Controls

Functions of left-hand switch for lights.

Indicator and ABS Controls

Left-hand indicators and ABS switch operation.

Horn Control

Function of the horn button.

Wiring Diagrams MY12 and MY13

Right-Hand Handlebar Switch

Engine Start and Kill Switch Controls

Description of engine start and kill switch functions.

Handlebar Switch Removal

Right-Hand Switch Removal

Steps to remove the right-hand handlebar switch.

Left-Hand Switch Removal

Steps to remove the left-hand handlebar switch.

Fuses

General Fuse (30 A)

Location and rating of the main 30A fuses.

Auxiliary Fuses

Locations and ratings of auxiliary fuses.

Semiconductor Parts and Relay Removal

Semiconductor Parts Handling Precautions

Precautions for handling ECU and voltage regulators.

Relay Removal Procedure

Steps to remove relays from their supports.

Relay Test Procedure

Testing Relays

Procedures to test main, fan, and fuel pump relays.

Combined Dashboard Overview

Dashboard Warning Lights

Overview of warning lights on the dashboard.

Multifunction Display and Rev Meter

Description of multifunction display and rev meter.

Dashboard Button Functions

Functions of MODE, SET, and HAZARD buttons.

Warning Light Descriptions

ABS Warning Light

Explanation of the ABS warning light behavior.

Indicator, High Beam, Neutral Lights

Description of indicator, high beam, and neutral lights.

Engine Diagnosis and Fuel Reserve Lights

Description of engine diagnosis and fuel reserve lights.

Multifunction Display and Clock

Multifunction Display Indicators

ICE, Service, Speed, ODO, TRIP, TEMP, CON, CLOCK.

Clock Adjustment Procedure

Steps to set the motorcycle's clock.

Setting Units of Measurement

Speed, Distance, and Temperature Units

How to set units for speed, distance, and temperature.

Fuel Quantity Units

How to set units for fuel quantity (litres/gallons).

Setting Parameters

TRIP Function Reset

Procedure to reset the TRIP meter.

CON Function Reset

Procedure to reset average fuel consumption.

Control Unit (ECU) Removal

ECU Removal and Disconnection

Steps to remove the ECU and disconnect its connector.

Ignition System Removal

Ignition Components Removal

Steps to remove ignition switch and related parts.

Rear Stop Microswitch Replacement

Replacing Rear Stop Microswitch

Procedure to remove and replace the rear stop microswitch.

Clutch Microswitch Replacement

Replacing Clutch Microswitch

Procedure to remove and replace the clutch microswitch.

Front Stop Microswitch and Speed Sensor Replacement

Front Stop Microswitch Replacement

Procedure to remove and replace the front stop microswitch.

Speed Sensor; Rear Wheel ABS Replacement

Procedure to replace speed sensor or ABS sensor.

Stand Switch and Water Temperature Sensor Replacement

Stand Rotative Switch Replacement

Procedure to remove and replace the stand switch.

Water Temperature Sensor Replacement

Procedure to replace the water temperature sensor.

Front Wheel ABS Sensor Replacement

Replacing Front Wheel ABS Sensor

Procedure to remove and replace the front wheel ABS sensor.

Troubleshooting

Charging System Troubleshooting

Common issues with the charging system.

Starting System Troubleshooting

Common issues with the starting system.

Electronic Ignition Troubleshooting

Common issues with the electronic ignition system.

Electrical Connectors Positioning

Front Connectors Under Headlight

Locations of connectors near the headlight.

Right-Hand Side Connectors

Locations of connectors on the right side of the bike.

Left-Hand Motorcycle Connectors

Locations of connectors on the left side of the bike.

Throttle Body Connectors

Locations of connectors on the throttle body.

Rear Chassis Connectors

Locations of connectors on the rear chassis.

Important Precautions

Pre-Wash Protection Measures

Parts to protect before washing the motorcycle.

Electrical System Protection During Washing

Protecting electrical parts from high-pressure water/air.

Summary

Wiring Diagram (NON-ABS Version)

Wiring Diagram (ABS Version)

Key to Wiring Diagram

Colour Key for Wiring Diagrams

Electrical Component Locations

Generator, Ignition Coils, Spark Plugs

Location of generator (1), ignition coils (2), and spark plugs.

Under-Saddle Components

ECU (3), starter relay (4), diagnostic socket (5), relays (6), fuse box (7), battery (8), fuel pump (9).

Engine and Battery Components

Voltage regulator (10), starter motor (11), horn (12) locations.

Throttle Body and Other Components

Throttle sensors, coolant sensor, fan, headlamp, indicators, tail light.

Generator Stator Winding Resistance

Checking Generator Resistance

Procedure to measure generator stator winding resistance.

Neutral Position Sensor

Ignition and Injection System

System Components Overview

Lists ECU, battery, starter relay, fuses, and other system components.

Charging System Overview

Charging System Components

Lists battery (1), voltage regulator (2), alternator (3), starter relay (4).

Charging System Inspections

Battery Inspection Procedure

Steps to inspect the battery and check for current draw.

Regulated Voltage and Regulator Checks

Measure regulated voltage and inspect voltage regulator.

Electric Starting System Overview

Starting System Components

Lists ECU, battery, starter relay, starter motor, fuses, ignition, antenna.

Starting System Inspection

Starter Motor Inspection

Procedure to check starter motor continuity and ground.

Solenoid Starter Inspection

Procedure to inspect the starter solenoid.

Ignition Coil and ECU

Coil Windings; Stick-Coil Inspection

Measure primary winding resistance of coil.

Electronic Control Unit (ECU) Function

ECU's role in controlling ignition and injection.

Spark Plug and Battery

Spark Plug Inspection and Installation

Check electrode gap, clean, and tighten spark plug.

Battery Charging Procedures

Instructions for charging the battery with a charger.

Headlight Maintenance

Headlight Aiming Adjustment

Procedure to adjust the headlight beam height.

Front Headlamp Bulb Replacement

Steps to access and replace headlamp bulbs.

Headlight Assembly Removal

Steps to remove the headlight unit.

Indicator and Tail Light Replacement

Turning Indicator Bulb Replacement

Steps to replace the turning indicator bulb.

Tail Light Replacement

Information on replacing the LED tail light.

Number Plate Bulb Replacement

Left-Hand Switch Functions

Light Controls

Functions of left-hand switch for lights.

Indicator and ABS Controls

Left-hand indicators and ABS switch operation.

Horn Control

Function of the horn button.

Wiring Diagrams MY12 and MY13

Right-Hand Handlebar Switch

Engine Start and Kill Switch Controls

Description of engine start and kill switch functions.

Handlebar Switch Removal

Right-Hand Switch Removal

Steps to remove the right-hand handlebar switch.

Left-Hand Switch Removal

Steps to remove the left-hand handlebar switch.

Fuses

General Fuse (30 A)

Location and rating of the main 30A fuses.

Auxiliary Fuses

Locations and ratings of auxiliary fuses.

Semiconductor Parts and Relay Removal

Semiconductor Parts Handling Precautions

Precautions for handling ECU and voltage regulators.

Relay Removal Procedure

Steps to remove relays from their supports.

Relay Test Procedure

Testing Relays

Procedures to test main, fan, and fuel pump relays.

Combined Dashboard Overview

Dashboard Warning Lights

Overview of warning lights on the dashboard.

Multifunction Display and Rev Meter

Description of multifunction display and rev meter.

Dashboard Button Functions

Functions of MODE, SET, and HAZARD buttons.

Warning Light Descriptions

ABS Warning Light

Explanation of the ABS warning light behavior.

Indicator, High Beam, Neutral Lights

Description of indicator, high beam, and neutral lights.

Engine Diagnosis and Fuel Reserve Lights

Description of engine diagnosis and fuel reserve lights.

Multifunction Display and Clock

Multifunction Display Indicators

ICE, Service, Speed, ODO, TRIP, TEMP, CON, CLOCK.

Clock Adjustment Procedure

Steps to set the motorcycle's clock.

Setting Units of Measurement

Speed, Distance, and Temperature Units

How to set units for speed, distance, and temperature.

Fuel Quantity Units

How to set units for fuel quantity (litres/gallons).

Setting Parameters

TRIP Function Reset

Procedure to reset the TRIP meter.

CON Function Reset

Procedure to reset average fuel consumption.

Control Unit (ECU) Removal

ECU Removal and Disconnection

Steps to remove the ECU and disconnect its connector.

Ignition System Removal

Ignition Components Removal

Steps to remove ignition switch and related parts.

Rear Stop Microswitch Replacement

Replacing Rear Stop Microswitch

Procedure to remove and replace the rear stop microswitch.

Clutch Microswitch Replacement

Replacing Clutch Microswitch

Procedure to remove and replace the clutch microswitch.

Front Stop Microswitch and Speed Sensor Replacement

Front Stop Microswitch Replacement

Procedure to remove and replace the front stop microswitch.

Speed Sensor; Rear Wheel ABS Replacement

Procedure to replace speed sensor or ABS sensor.

Stand Switch and Water Temperature Sensor Replacement

Stand Rotative Switch Replacement

Procedure to remove and replace the stand switch.

Water Temperature Sensor Replacement

Procedure to replace the water temperature sensor.

Front Wheel ABS Sensor Replacement

Replacing Front Wheel ABS Sensor

Procedure to remove and replace the front wheel ABS sensor.

Troubleshooting

Charging System Troubleshooting

Common issues with the charging system.

Starting System Troubleshooting

Common issues with the starting system.

Electronic Ignition Troubleshooting

Common issues with the electronic ignition system.

Electrical Connectors Positioning

Front Connectors Under Headlight

Locations of connectors near the headlight.

Right-Hand Side Connectors

Locations of connectors on the right side of the bike.

Left-Hand Motorcycle Connectors

Locations of connectors on the left side of the bike.

Throttle Body Connectors

Locations of connectors on the throttle body.

Rear Chassis Connectors

Locations of connectors on the rear chassis.

Important Precautions

Pre-Wash Protection Measures

Parts to protect before washing the motorcycle.

Electrical System Protection During Washing

Protecting electrical parts from high-pressure water/air.

Husqvarna TR 650 STRADA 2013 Specifications

General IconGeneral
Year2013
ManufacturerHusqvarna
ModelTR 650 STRADA
CategoryMotorcycle
Displacement652 cc
Compression Ratio11.5:1
Fuel SystemElectronic Fuel Injection
StarterElectric
Transmission5-speed
Rear SuspensionMonoshock
Front Tire110/80-19
Engine TypeSingle cylinder, four-stroke
Bore x Stroke100 mm x 80 mm
Power58 hp
Torque60 Nm
Cooling SystemLiquid-cooled
Rear BrakeSingle disc, 240 mm
Seat Height860 mm
Weight170 kg (375 lbs)

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