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iv powermax600 Operator Manual

TABLE OF CONTENTS

Section 4 Operation

Controls and Indicators.............................................................................................................................................4-2

Confirm torch consumables ......................................................................................................................................4-3

Installing torch consumables ....................................................................................................................................4-4

Pilot arc control switch (208-240/480 volt only) ........................................................................................................4-5

Turn on power...........................................................................................................................................................4-5

Check indicator lights................................................................................................................................................4-5

Adjust gas pressure and current setting ...................................................................................................................4-6

Hand torch operation ................................................................................................................................................4-7

Machine torch operation .........................................................................................................................................4-12

Cut chart .................................................................................................................................................................4-12

Section 5 Maintenance/Parts

Routine maintenance................................................................................................................................................5-2

Inspect consumables ................................................................................................................................................5-3

Torch lead replacement ............................................................................................................................................5-5

Work cable replacement ...........................................................................................................................................5-6

Power cord replacement...........................................................................................................................................5-7

Air filter element replacment .....................................................................................................................................5-8

Basic Troubleshooting ............................................................................................................................................5-10

Technical Questions................................................................................................................................................5-10

Parts .......................................................................................................................................................................5-14

Torch consumables.........................................................................................................................See Section 4

PAC123T hand torch assembly (No Q-disc.) .................................................................................................5-14

PAC123T hand torch assembly (With Q-disc.)...............................................................................................5-16

PAC123M machine torch assembly (No Q-disc.)...........................................................................................5-18

PAC123M machine torch assembly (With Q-disc.) ........................................................................................5-20

Power supply - filter regulator ........................................................................................................................5-22

Power supply - work cable .............................................................................................................................5-22

Power max600 labels.....................................................................................................................................5-23

Power,max600 field upgrade kits and optional parts......................................................................................5-23