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Welding System
XPR170
Hypertherm XPR170 Preventive Maintenance Program
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XPR
Instruction
Manual
8
0
9
49
0
9
Notes
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............... 40
Maintenance log for XP
R cutting systems
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............ 41
8
10
Table of Contents
Table of Contents
7
Preventive Maintenance Program
11
Overview
11
Cleaning and Inspection Schedule
12
Daily
13
Do a Test of the Inlet Pressures
13
Examine All of the Air Filters
13
Do a Check of the Coolant Level and Condition
13
Examine and Lubricate O-Rings
14
Examine the Water Tube and Torch
15
Weekly
15
Examine Hoses, Cables, and Leads
15
Do Tests for Gas Leaks
16
Do a Check of the Coolant Flow
16
Monthly
17
Clean Inside the Plasma Power Supply
17
Examine the Contactors
18
Examine the Pilot Arc Relay
18
Examine the Coolant System
19
Do the Coolant Flow Test
19
Examine the Gas Line Connections
20
Examine the Hoses
20
Examine the Cables
20
Examine the Ground Connections
20
Examine the Table-To-Workpiece Connection
20
Every 6 Months
21
Replace the Coolant and Coolant Filter, and Clean and Examine the Pump Screen
21
Component Replacement Schedule
25
Cutting Area and Operation Effects
28
External Cutting Area
28
Incoming Air Supply Quality
29
Metal Dust Inside the Power Supply Cabinet
29
Consumable Use
30
Cut-Cycle Time
31
Part Numbers for Hoses, Cables, and Leads
32
Plasma Power Supply to Gas Connect Console Connections
32
Pilot Arc Lead with Strain Relief
32
Negative Lead with Strain Relief (XPR170 Only)
32
Negative Lead with Strain Relief (XPR300 Only)
32
Power Cable
33
Coolant Hose Set
33
CAN Cable
33
Gas Connect Console to Torch Connect Console Connections
33
Pilot Arc and Coolant Hose Set Assembly (Core)
33
Power, CAN, and 3-Gas Assembly (Core)
34
Pilot Arc, Coolant Hose Set, and Shield Water Assembly (VWI or Optimix)
34
Power, CAN, and 5-Gas Assembly (VWI or Optimix)
34
Plasma Power Supply to CNC Connections
35
Ethercat CNC Interface Cable
35
Discrete CNC Interface Cable
35
Serial CNC Interface Cable
35
Plasma Power Supply to Cutting Table Connection
36
Work Lead (XPR Only)
36
Work Lead (XPR300 Only)
36
Torch Connect Console to Torch Receptacle Connection
36
Torch Lead
36
Supply Hoses
37
Oxygen Hose (Blue)
37
Nitrogen or Argon Hose (Black)
37
Air Hose (Black)
37
Hydrogen or Nitrogen-Hydrogen (F5) (Red)
37
Water (Optional Shield Fluid) (Blue)
38
System Information
39
System Voltage
39
Coolant Requirements
39
Other manuals for Hypertherm XPR170
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Replacement Part Procedures
176 pages
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Hypertherm XPR170 Specifications
General
Brand
Hypertherm
Model
XPR170
Category
Welding System
Language
English
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