jcb 205T Service Manual

15 - Engine
09 - Bedplate
00 - General
15 - 42 9813/9750-1 15 - 42
Remove and Install
For: KDI 1903 TCR Elec Engine
................................................... Page 15-42
For: KDI 2504 TCR Elec Engine
................................................... Page 15-45
(For: KDI 1903 TCR Elec Engine)
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt. Refer to (PIL 15-18).
5. Remove the oil sump. Refer to (PIL 15-45).
6. Remove the turbocharger. Refer to (PIL 18-35).
7. Remove the exhaust manifold. Refer to (PIL
18-24).
8. Remove the starter motor. Refer to (PIL 15-75).
9. Remove the flywheel housing. Refer to (PIL
15-51).
10. Remove the crankshaft rear oil seal flange. Refer
to (PIL 15-12).
11. Remove the EGR (Exhaust Gas Recirculation).
Refer to (PIL 18-27).
12. Remove the inlet manifold. Refer to (PIL 18-24).
13. Disconnect and remove the high and low
pressure fuel pipes. Refer to (PIL 18-96).
14. Remove the timing gear front case. Refer to (PIL
15-51).
15. Remove the fuel injection pump. Refer to (PIL
18-18).
16. Remove the fuel injection drive gear. Refer to
(PIL 15-51).
17. Remove the intermediate drive gear. Refer to
(PIL 15-51).
18. Remove the high duty PTO (Power Take-Off)
device (if installed).
19. Remove the fuel injectors. Refer to (PIL 18-18).
20. Remove the rocker cover. Refer to (PIL 15-42).
21. Remove the rocker assembly including the push
rods. Refer to (PIL 15-42).
22. It is not necessary to remove the cylinder head
assembly to remove the bedplate. If however,
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now. Refer to (PIL 15-06).
23. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
Remove
1. Remove the main bearing bolts in the sequence
shown.
Figure 123.
B
A
A Bedplate
B Main bearing bolts (x8)
2. Remove the bedplate peripheral bolts in the
sequence shown.

jcb 205T Specifications

General

Brand	jcb
Model	205T
Category	Front End Loaders
Language	English