11
J-7 Insert the ASSA/Medeco/Yale tailpiece (e) vertically
into the outside lever/knob as shown. Make certain
that you rotate the tailpiece slightly so that it will
align with the interchangeable/ removable core.
Insert the interchangeable/ removable core into
the outside lever/knob.
Note: To remove the outside lever/knob from
the outside unit assembly, follow steps below.
J-8 Remove the interchangeable/removable core.
Then remove the tailpiece (e).
Note: You may want to use needle nose pliers
for some tailpieces.
J-9 Insert the lever release tool (d) into the
small hole (f) under lever/knob as shown.
Gently push lever catch up until it clicks.
Remove tool, then remove outside lever/
knob (b).
K. TESTING THE OPERATION OF
THE LOCK
K-1 Rotate inside lever/knob and hold. Ensure that the latch is fully retracted
and flush with the latch faceplate. Release the inside lever/knob; the
latch should be fully extended.
K-2 For Models 5041 & 5051 only. When installing non-passage models, skip
to step K-4. Ensure that the key cylinder or knob of the passage actuator
is set so that the arrow or dot is at the top. Rotate outside lever/knob
and hold. Ensure that the latch is fully retracted and flush with the latch
faceplate. Release outside lever/knob: the latch should be fully extended.
K-3 Rotate passage actuator counterclockwise so that the arrow or dot is to
the left. Then rotate outside lever/knob. The latch should not move.
K-4 Enter the factory-set combination: Depress buttons 2 and 4 at the same time
(& release), then depress button 3 (& release), then depress the “ENTER”
button (& release
). You should feel a slight click as each button is depressed.
K-5 Rotate outside lever/knob and hold. Ensure that the latch is fully retracted
and flush with the latch faceplate. Release the outside lever/knob; the
latch should be fully extended. Press the “ENTER” button and release,
then rotate outside lever/knob. The latch should NOT
retract.
K-6 Insert one of the (supplied) keys into the outside lever/knob. Rotate key
counterclockwise
to stop position and hold. Ensure that the latch is fully
retracted and flush with the latch faceplate. Rotate key clockwise to
horizontal position and remove key. The latch should be fully extended.
10
J-3 Insert the supplied tailpiece (e) with the flat
installed vertically into the outside lever/knob
(b) as shown. Make certain you rotate the
tailpiece so that it aligns with the rear of the
core. For screw cap type cores (Schlage) (g),
the tailpiece must be assembled to the core
first, with the tailpiece vertically as
shown. Insert the core into the
outside lever/knob.
Note: To remove the outside lever/knob from the
outside unit assembly, follow the steps below.
J-4 Remove the interchangeable core (a).
Then remove the tailpiece (b).
Note: You may want to use needle nose pliers for
some tailpieces.
Insert the release tool (d) into the small
hole (f) under the lever/knob as shown.
Gently push lever/ knob catch up until it
clicks. Remove tool, then remove outside
lever/knob (b).
J-5 For ASSA/Medeco/Yale interchangeable/
removable cores, the tailpiece must be
prepped for the desired length before
installation.
When using a Yale
core on a cylindrical latch application, measure the door
thickness of the intended application.
J-6 Notice the score marks on the flat portion
of the ASSA/Medeco/Yale tailpiece. Using
the diagram to the right, locate the score
mark on your tailpiece that matches your
core prep for the intended application, and
break the tailpiece off accordingly.
Using two pairs of pliers, break the tailpiece to
the desired length of the intended application
by holding one pair of pliers on the good side
of the score mark and a second pair on the
other side of the score mark. Slowly move the
second pair of pliers up and down until the
unneeded portion of the tailpiece breaks free.
b
a
b
b
b
a
f
d
f
d
f
d
f
d
vertical
YALE 6 & 7 PIN,
CYLINDRICAL – THIN DOOR
(1
3
⁄8" (35 mm) to 1
1
⁄2" (38 mm))
(DO NOT SHORTEN TAILPIECE -
For 1
5
⁄8" (41 mm) to 2
1
⁄4" (57 mm))
ASSA/MEDECO 5, 6 & 7 PIN,
CYLINDRICAL – DO NOT SHORTEN
TAILPIECE
ASSA & MEDECO 6 PIN,
EXIT & MORTISE
MEDECO 5 PIN,
EXIT & MORTISE
YALE 6 & 7 PIN,
EXIT & MORTISE
b
b
g
e
e
b
e
b
e
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