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KTM 250 SX-F 2008 Repair Manual

KTM 250 SX-F 2008
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5-18
Repair manual KTM 250 -F Art.-No. 3.206.052-E
Kickstarter
Remove all parts from the kickstarter shaft and clean.
Check the toothing on the kickstarter pinion
1 for wear and the
clearance of the mounting.
Check the toothing of the kickstarter idler
2 for wear and the
clearance of the mounting.
Check the ratchet surface and toothing of the kickstarter ratchet
gear
3 for wear.
Check the pivot points and toothing of the kickstarter shaft
4 for
wear and damage. Make sure the oil bore for the kickstarter pinion
is not clogged.
Pre-mounting the kickstarter shaft
Clamp the kickstarter shaft in a vise with the toothed end facing up
(use protective jaws).
Mount the stop disk
5 and kickstarter pinion with the lock toothing
facing down.
Mount the stop disk
6 and circlip 7 with the sharp edge facing up.
Mount the kickstarter spring
8, inserting the inner end in the hole
in the kickstarter shaft.
Mount the driving hub
9, pushing the recess over the end of
kickstarter spring.
Unclamp the kickstarter shaft.
Slide the kickstarter ratchet gear on the kickstarter shaft so that
mark
A on the ratchet gear coincides with the hole B for the spring
in the kickstarter shaft.
Mount the ratchet gear spring
bk and stop disk bl on the kickstarter
shaft.
A
B
1
bl
bk
9
8
7
6
5
4
3
2

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KTM 250 SX-F 2008 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Displacement249.5 cc
Compression Ratio12.8:1
Fuel SystemKeihin MX FCR 39
StarterKickstarter
Transmission5-speed
LubricationPressure lubrication with 2 oil pumps
Primary Drive24:73
Final Drive13:50
ClutchWet multi-disc clutch, hydraulically operated
IgnitionKokusan
CoolingLiquid

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