KTM 525 XC User Manual

CONTENTS 5
Mounting wheel/wheels ................................................... 124
Tire condition checking................................................... 125
Checking tire air pressure................................................ 126
Removing the battery...................................................... 126
Installing the battery....................................................... 127
Recharging the battery x............................................... 128
Changing main fuse........................................................ 130
Changing the fuses of individual power-consuming
components ................................................................... 131
Ignition curve plug connection......................................... 133
Changing ignition curve................................................... 133
Removing the seat.......................................................... 134
Mounting the seat .......................................................... 134
Removing the radiator spoiler .......................................... 135
Installing the radiator spoiler ........................................... 136
Removing the front cover................................................. 137
Installing the front cover ................................................. 138
Removing the front trim .................................................. 138
Installing the front trim................................................... 140
Removing the rear fender ................................................ 140
Installing the rear fender................................................. 142
Removing the engine guard ............................................. 144
Installing the engine guard.............................................. 144
Removing the air filter x ............................................... 145
Installing the air filter x................................................ 147
Cleaning air filter x....................................................... 147
Adjusting basic position of clutch lever............................. 148
Checking fluid level of hydraulic clutch ............................ 149
Cooling system............................................................... 150
Radiator fan................................................................... 150
Checking antifreeze and coolant level ............................... 151
Checking the coolant level............................................... 152
Draining coolant x........................................................ 153
Filling coolant / bleeding cooling system x...................... 156
Carburetor - idle ............................................................. 158
Carburetor - adjusting idle x.......................................... 159
Emptying the carburetor float chamber x........................ 161
Checking engine oil level................................................. 162
Changing engine oil and oil filter, cleaning oil
screens x..................................................................... 163
Draining engine oil, cleaning oil screens x...................... 163
Removing the oil filter x................................................ 166
Mounting the oil filter x................................................ 168
Filling up with engine oil x............................................ 168
Topping up engine oil ..................................................... 169
TROUBLESHOOTING.......................................................... 171
CLEANING......................................................................... 177
Cleaning the vehicle ....................................................... 177
STORAGE .......................................................................... 179
Storage.......................................................................... 179
Putting the vehicle into operation after storage.................. 180
TECHNICAL DATA - ENGINE............................................... 181
Capacity - engine oil ....................................................... 182
Capacity - coolant........................................................... 182
TECHNICAL DATA - ENGINE TIGHTENING TORQUES........... 183
TECHNICAL DATA - CARBURETOR...................................... 186
TECHNICAL DATA - CHASSIS ............................................. 187
Lighting equipment ........................................................ 189

KTM 525 XC Specifications

General

Brand	KTM
Model	525 XC
Category	Offroad Vehicle
Language	English