EasyManua.ls Logo

Man D2842 LE103 User Manual

Man D2842 LE103
90 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #82 background image
Declaration of incorporation
MAN-Industrial diesel engines D2842 LE103
82
Carefully read the Operating Instructions before starting any work!
This is especially valid for the chapter on General Safety Instructions
and the safety instructions in each of the chapters.

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Man D2842 LE103 and is the answer not in the manual?

Man D2842 LE103 Specifications

General IconGeneral
Engine TypeDiesel
Displacement21.93 liters
Bore x Stroke128 mm x 142 mm
AspirationTurbocharged
Engine ModelD2842 LE103
ManufacturerMAN
Cooling SystemWater-cooled

Summary

Preface

Information about Operating Instructions

Guidance on using operating instructions and related documentation for the engines.

Key to Symbols

Explanation of warning symbols and general information symbols used in the manual.

Limitation of Liability

Details MAN's liability limitations regarding the use of the engine and manual.

Copyright

Information regarding the copyright protection of the manual's content.

Other Applicable Documents

References to other documents relevant to engine components and their compliance.

Spare Parts

Guidelines on using genuine MAN spare parts and accessories for reliability and safety.

Disposal

Instructions for the environmentally sound disposal of engine components.

Warranty Terms

Details on warranty conditions, including adherence to operating instructions.

Service

Information on obtaining technical support and service from MAN.

General Safety Instructions

Intended Use

Defines the engine's intended purpose and consequences of non-intended use.

Contents of the Operating Instructions

Mandatory reading and understanding of operating instructions for all personnel working with the engine.

Modifications and Conversions to the Engine

Prohibits unauthorized modifications and explains warranty implications.

Responsibility of the Operator

Outlines the operator's duties regarding workplace safety and adherence to regulations.

Personnel Requirements

Specifies qualifications and requirements for personnel handling the engine.

Personal Protective Equipment

Details essential personal protective equipment (PPE) required for safe operation and maintenance.

Specific Dangers

Describes identified residual risks such as electrical hazards, moving parts, and exhaust gases.

Safety Equipment

Emphasizes the importance and correct installation of safety equipment like emergency-off buttons.

Conduct in Dangerous Situations and When Accidents Occur

Provides guidelines for preventative measures and actions during accidents.

Signs

Discusses the importance of legible safety, warning, and operational signs.

Environmental Protection

Outlines precautions for handling and disposing of environmentally hazardous substances.

Engine Model Plate

Explanation of the Motor-Nr./Engine-No. (Engine Identification Number)

Explains the components and meaning of the engine identification number.

Explanation of Model Designation

Details the meaning and components of the engine model designation.

Design and Function

Engine, General

Overview of the engine's general characteristics, monitoring, lubrication, cooling, and fuel systems.

Engine Views

Illustrations and labels for the front-right and front-left views of the engine.

Transport, Packaging and Storage

Prerequisite

Requirements before commencing transport, packaging, or storage, including PPE.

Safety Instructions

Safety guidelines for handling heavy suspended loads during transport operations.

Transport Inspection

Procedure for checking deliveries for missing items or transport damage.

Transport

Details on lifting points and safe transport methods using cranes or forklifts.

Packaging

Information on the purpose of packaging and proper handling of packing materials.

Storage

Guidelines for storing packages under specific environmental conditions.

Installation and Commissioning

Prerequisite

Requirements before starting installation and commissioning, including PPE.

Safety Instructions

Safety guidelines for personnel and ground rules for installation and commissioning.

Installation - Engine

Instructions for connecting the engine to power and cooling systems.

Commissioning

Procedure for initial operation of new or overhauled engines, including filling fluids.

Operation

Prerequisite

Requirements before operating the engine, including PPE.

Safety Instructions

Safety rules and warnings related to engine operation, including faulty operation and vapors.

Preparations before Operation

Steps for preparing the engine before operation, including checking fluids.

Operation

Procedures for monitoring, starting, shutting down, and emergency stopping the engine.

Maintenance and Care

Prerequisite

Requirements before performing maintenance, including PPE.

Safety Instructions

Safety guidelines for personnel and ground rules for performing maintenance work.

Maintenance Schedule

Overview of maintenance tasks and their recommended intervals.

Maintenance Work

Detailed procedures for various maintenance tasks on the engine.

Engine Oil Change

Step-by-step guide for changing the engine oil and oil filter elements.

Cleaning Fuel Prefilter

Procedure for cleaning the fuel prefilter and bleeding the fuel system.

Fuel Filter - Drain Condensation

Instructions for draining condensation from the fuel filter.

Changing Fuel Filter Element

Steps for replacing the fuel filter element and bleeding the fuel system.

Bleeding the Fuel System

Detailed procedure for bleeding the fuel system after filter changes or maintenance.

Changing Coolant

Instructions for draining and refilling the engine's cooling system.

Air filter

Importance of the air filter for preventing engine damage from contaminated air.

V-belt replacement

Procedures for checking and replacing V-belts on the engine.

Exhaust gas turbocharger

Guidance on inspecting oil lines and pipes for the exhaust gas turbocharger.

Charge air cooler

Information on the charge air cooler and its cleaning requirements.

Starter

Safety warnings and checks for work on the starter and electrical system.

3-phase generator

Maintenance and operational precautions for the 3-phase generator.

Faults

Prerequisite

Requirements before addressing engine faults, including PPE.

Safety Instructions

Safety guidelines for personnel and ground rules for rectifying engine faults.

Fault Table

A table listing common engine faults, their possible causes, and remedies.

Decommissioning and Recommissioning

Prerequisite

Requirements before decommissioning or recommissioning the engine, including PPE.

Safety Instructions

Safety guidelines for personnel and ground rules for decommissioning and recommissioning work.

Temporary Decommissioning of Engines

Information on temporary anticorrosion protection and its importance for engine preservation.

Recommissioning of Decommissioned Engines

Detailed procedures for recommissioning preserved and non-preserved engines.

Technical Data

Dimensions and Weights

Provides physical dimensions and weight specifications for the engine.

Installation Location and Space Requirements

Directs users to installation instructions for location and space requirements.

Engine Data

Detailed technical specifications of the D2842 LE 103 engine.

Declaration of incorporation

Attachment to the EG-Declaration of Installation

Details compliance with EG-Directive 2006/42/EG, Appendix II, 1B, and harmonized standards.

Index of terms and contents

Abbreviations

A glossary of abbreviations used throughout the manual.

Technical Terms

Explanation of specific technical terms, such as EDC (Electronic Diesel Control).

Index

Alphabetical index of terms and their corresponding page numbers.

Notes

Related product manuals