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PURBlue 4
Nordson PURBlue 4 User Manual
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PURBlue™ 4 High‐Output
Adhesive Melter
Customer Product Manual
Part 1120255_01
Issued 01/2013
NORDSON CORPORATION
DULUTH, GEORGIA
USA
www.nordson.com
This document contains important safety information
Be sure to read and follow all safety information in this
document and any other related documentation.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
9
Safety Alert Symbols
9
Responsibilities of the Equipment Owner
10
Safety Information
10
Instructions, Requirements, and Standards
10
User Qualifications
11
Applicable Industry Safety Practices
11
Intended Use of the Equipment
11
Instructions and Safety Messages
12
Installation Practices
12
Operating Practices
12
Maintenance and Repair Practices
13
Equipment Safety Information
13
Equipment Shutdown
14
Relieving System Hydraulic Pressure
14
De-Energizing the System
14
Disabling the Applicators
14
General Safety Warnings and Cautions
15
Other Safety Precautions
18
First Aid
18
Safety Labels and Tags
19
Description
21
Other Sources of Information
22
Online Support
22
Product Description
23
Intended Use
24
Limitations of Use
24
Additional Limitations of Use for PUR Adhesives
24
Melter Identification
24
Modes of Operation
25
Pressure Control Options
26
Key Components
28
Optional Equipment
30
Installation
31
Quick-Start
31
Overview
31
Installation Tasks
32
Experience of Installation Personnel
32
Installation Requirements
34
Clearances
34
Electrical Power
36
Compressed Air
36
Other Considerations
37
Unpacking the Melter
38
Customer-Supplied Materials
38
Contents of the Installation Kit
38
Mounting the Melter
40
Configuring the Electrical Service
41
Connecting Hoses and Guns
46
Connecting a Compressed Air Supply
48
Connecting a Pressure Control Signal
49
Setting up the Melter
50
Quick Setup
50
Operating Parameters
52
Selecting Operating Parameters
53
Reading or Editing Operating Parameters
54
Setpoint Temperature of the Reservoir, Hoses, and Guns
58
Save and Restore Melter Settings
60
Review Parameter and Setpoint Temperature Changes
62
Installing Melter Inputs
64
Installing Melter Outputs
68
Setting up Gear-To-Line Operation
72
Setting up the Motor Control
74
Installing Optional Equipment
76
Connecting a Gun Driver, Pattern Controller, or Timer
76
Flushing the Melter
76
Operation
78
Melt Plate Operation and more about Heated Components
78
Loading an Adhesive Slug
79
Starting the Melter
81
Operating in Manual Mode
82
Operating in Gear-To-Line Mode
83
Adjusting the PCV
84
Manual PCV (X Option)
84
Flow Control Bypass (F Option)
85
Placing the System in Standby
85
Monitoring the Melter
86
Confirm that the Melter Is Operating Correctly
86
Monitor the Adhesive Level
87
Monitor Component Temperatures
88
Monitor Melter Faults
90
How F1, F2, and F3 Faults Are Handled
93
How F4 Faults Are Handled
94
Monitor Motor/Piston Control or Motor Drive Faults
97
Monitor the Service Interval
98
Adjusting Component Temperatures
99
Entering the Melter Password
103
Using Melter Function Keys
104
Heaters Key
104
Pump Enable Key
105
Pump Mode Key
105
Setup Key
106
Seven-Day Clock Key
106
Standby Key
107
Shutting down the Melter
108
Maintenance
109
Preventive Maintenance Tasks
109
Relieving System Pressure
111
Locking out External Communications
111
Flushing the Melter
112
Cleaning the Melter
113
Cleaning the Hopper and Melt Plate
115
Cleaning the Reservoir and Level Sensors
116
Cleaning the Piston
118
Calibrating the Hopper-Empty Sensor
119
Calibrating the Level Sensors
120
Calibrating the Pump Speed Display
122
Troubleshooting
123
Safety
123
Melter Faults
124
Motor/Piston Control Faults
127
Motor Drive Faults
129
Pump Operational Status
132
Using the Troubleshooting Flow Chart
134
Troubleshooting Quick-Checks
135
Returning the Melter Setup to Factory Settings
135
Identifying Electrical Components
136
Parts
175
Melter Part Numbers
177
Top Support Plate Assembly Parts
178
Hopper/Melt Plate Assembly Parts
180
Reservoir Assembly Parts
182
Pivot Lid Assembly Parts
184
Pump/Drive/Manifold Assembly Parts
187
Drive Assembly
188
Pump/Manifold Assembly
190
Pump Assembly
192
Pressure Control Option Parts
193
Manual PCV (X Option)
193
Flow Control Bypass (F Option)
194
Electrical Component Parts
196
Control Panel Assembly
196
Other Circuit Boards and Electrical Components
198
Main Board Fuses
200
Heaters
201
Rtds (Sensors)
202
Thermostat Assembly
203
Recommended Spare Parts
204
Optional Equipment
205
Flow/Pressure Control and Pressure Indication
205
Expansion and Control Kits
205
Cooling Fan and Light Tower
205
Line-Speed Signal Generator
205
Technical Data
207
General Specifications
207
Motor and Pump Specifications
207
Electrical Specifications
208
Heater Specifications
208
Dimensions
209
Conduit Penetration Sizes
210
Wiring Diagram
211
Flow Control Bypass Pneumatic Schematic
213
Melter Configuration Code
214
Calculating Melter Power Requirements
215
Operating Parameters
219
Standard
220
Pressure Control
225
Temperature Control
226
Input Setup
231
Output Setup
236
PUR Timer
237
Seven-Day Clock
238
Example 1
239
Example 2
239
Example 3
239
Automatic Fill Timer
249
PID Selection
249
4
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Nordson PURBlue 4 Specifications
General
Brand
Nordson
Model
PURBlue 4
Category
Industrial Equipment
Language
English
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