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Nordson DuraBlue D4L User Manual
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NORDSON CORPORATION
•
DULUTH, GEORGIA
•
USA
www.nordson.com
This document contains important safety information.
Be sure to read and follow all safety information in this
document and any other related documentation.
DuraBlue
r
Adhesive Melters
Models D4L, D10L, and D16L (Gerotor)
Customer Product Manual
Part 1073401_07
Issued 01/2021
2
Table of Contents
Table of Contents
3
Safety Alert Symbols
8
Safety
8
Responsibilities of the Equipment Owner
9
Safety Information
9
Instructions, Requirements, and Standards
9
User Qualifications
10
Applicable Industry Safety Practices
10
Intended Use of the Equipment
10
Instructions and Safety Messages
11
Installation Practices
11
Operating Practices
11
Maintenance and Repair Practices
12
Equipment Safety Information
12
De-Energizing the System
13
Disabling the Applicators
13
Relieving System Hydraulic Pressure
13
Equipment Shutdown
13
General Safety Warnings and Cautions
14
Other Safety Precautions
17
First Aid
17
Safety Labels and Tags
18
Introduction
21
Product Resource CD
22
User's Guide
22
Installation Guide
22
Other Sources of Information
22
Product Description
23
Intended Use
24
Limitations of Use
24
Modes of Operation
24
Melter Identification
25
Key Components
26
Optional Equipment
28
Overview
30
Quick-Start
30
Installation
30
Additional Information
31
Installation Tasks
31
Experience of Installation Personnel
31
Installation Requirements
32
Clearances
32
Electrical Power
33
Other Considerations
33
Customer-Supplied Materials
34
Unpacking the Melter
34
Contents of the Installation Kit
34
Mounting the Melter
35
Connecting the Electrical Service
37
Connecting Hoses and Applicators
39
Setting up the Melter
41
Quick Setup
41
Reading or Editing Operating Parameters
43
Selecting Operating Parameters
43
Operating Parameters
43
Setpoint Temperature of the Tank, Hoses, and Applicators
47
Review Parameter and Setpoint Temperature Changes
49
Installing Optional Equipment
51
Connecting a Applicator Driver, Pattern Controller, or Timer
51
Flushing the Melter
51
Adjusting the Pressure Control Valve
52
Operation
55
Additional Information
55
More about Heated Components
56
Filling the Tank
57
Starting the Melter
58
Monitoring the Melter
60
Confirm that the Melter Is Operating Correctly
60
Monitor Component Temperatures
61
Monitor Melter Faults
64
How F1, F2, and F3 Faults Are Handled
66
How F4 Faults Are Handled
67
Adjusting Component Temperatures
72
Enter the Melter Password
76
Using Melter Function Keys
77
Heater Key
77
Pump Key
77
Setup Key
78
Seven-Day Clock Key
78
Standby Key
79
Shutting down the Melter
80
Maintenance
82
Relieving System Pressure
83
Locking out External Communications
83
Cleaning the Melter
85
Replacing the Filter
87
Cleaning the Tank
89
Troubleshooting
93
Safety
93
Melter Faults
94
Pump Operating Variables
96
Troubleshooting Quick-Checks
98
Using the Troubleshooting Flow Chart
98
Returning the Melter Setup to Factory Settings
99
Identifying Electrical Components
99
No Hot Melt Output from One or more Applicators
105
Durablue Troubleshooting Charts
105
Reset the Melter and Turn the Heaters Back on
113
Replace the Main Board
115
Reset the Melter and Turn the Heaters Back on
115
Check the Operation of the DS2, DS3, or DS7 on the
117
Fault LED Is Illuminated > F2 Fault Exists
117
Is the Power Indicator for the Affected Hose/Applicator Illuminated
117
Is the Voltage Across the
117
Main Board
117
See Figure
117
Main Board P/N 1122064
119
Go to
123
Main Board Illuminated
125
Replace the Applicator
129
Parts
134
Using the Illustrated Parts List
134
Front Panel Service Kits
135
Circuit Boards
137
Electrical Component Service Kits
137
Fuses
139
Cables and Harnesses
140
Heaters
140
Rtds
140
Thermostat
140
Tank Strainer
141
Drive Assembly Service Kits
142
Motor
143
Pump
145
Manifold
147
Drive Assembly (Complete)
149
Expansion and Control Kits
151
Flow/Pressure Control and Pressure Indication
151
General Melter Accessory Kits
151
Optional Equipment
151
General Specifications
153
Technical Data
153
Electrical Specifications
154
Heater Specifications
154
Motor and Pump Specifications
155
D4L Melter
156
Dimensions
156
D10L and D16L Melter
157
Conduit Penetration Sizes
158
Calculating Melter Power Requirements
160
Operating Parameters
165
Standard
166
Pressure Control
171
Temperature Control
172
Seven-Day Clock
176
Other manuals for Nordson DuraBlue D4L
Customer Product Manual
164 pages
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Nordson DuraBlue D4L Specifications
General
Brand
Nordson
Model
DuraBlue D4L
Category
Industrial Equipment
Language
English
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