EasyManua.ls Logo

Panasonic U-16MF2E8 Service Manual

Panasonic U-16MF2E8
153 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #74 background imageLoading...
Page #74 background image
3WAY SYSTEM
Outdoor Unit Repair Procedures
2 - 14
2
7. Charging Compressor Oil
(DPR : CV6230817937)
Nipple
Packless valve
(Receiver-tank:
CV6380152988)
Fig. 8
7-1. If Refrigerant Has Already Been Charged to Outdoor Unit
Be sure to use an exclusive oil-charging tank for charging compressor oil. Prior to charging, carry out vacuum drying
inside the tank and take care that no air (in the form of bubbles) is permitted to enter the tank.
The oil charging procedures are given below.
*The receiver tank used for maintenance may be used as an exclusive oil-charging tank.
When installing the oil-charging
tank to the refrigerant system to
serve as a safety bypass circuit
for refrigerant, connect it to the
gas tube service port carefully to
avoid releasing refrigerant into the
atmosphere.
Perform oil charging
work carefully so that no
liquid refrigerant enters
the charging tank.
CAUTION
(1) Evacuation drying in oil-charging tank
With the lower side valve fully closed, open the upper side valve and connect it to the vacuum pump via the
manifold gauge valves as shown below. Run the vacuum pump and evacuate the tank until the pressure falls to
below –101kPa (–755 mmHg, 5 Torr) for the evacuation drying. After the evacuation drying is finished, fully clos
e
the upper valve. Next, fully close the manifold gauge valves and stop the vacuum pump.
To ensure proper evacuation, refer to the operating instructions that came with
the vacuum pump.
CAUTION
Fig. 9
(2) Charging compressor oil into oil-charging tank
Connect a piece of pipe to the lower valve and then insert the other end deeply into the bottom of the oil con-
tainer. Make sure you avoid letting any air be sucked into the tube. Next, run the vacuum pump and open the
manifold gauge valves, then open the upper and lower valves to begin charging oil into the charging tank.
Upper side
valve
Lower side
valve
Manifold gauge
Open Close
Close
Lo Hi
Vacuum pump
5/A9#;'%1K5;56'/A5G 

Table of Contents

Other manuals for Panasonic U-16MF2E8

Questions and Answers:

Panasonic U-16MF2E8 Specifications

General IconGeneral
BrandPanasonic
ModelU-16MF2E8
CategoryAir Conditioner
LanguageEnglish

Summary

SERVICE MANUAL

IMPORTANT! Please Read Before Starting

SPECIAL PRECAUTIONS

Critical warnings and precautions for installation, wiring, and handling.

Precautions for Installation Using New Refrigerant

Section 1: CONTROL FUNCTIONS

Section 5. TROUBLE DIAGNOSIS

1. CONTROL FUNCTIONS

3. Compressor Control

Detailed explanation of compressor control methods and operations.

11. Alarm Information

Information regarding system alarms and error codes.

12. Backup Operation

Functions for automatic and manual backup operation during failures.

3. Compressor Control

3-7. Protection Control

Protective control mechanisms for compressors.

10. Upper Current Limitation Mode (Demand control)

11. Alarm Information

11-1. Discharge Temperature

Information on discharge temperature protection and related alarms.

11-2. Current Protection

Information on alarms related to current protection.

11-3. Pressure Sensor Failure

Information on high and low-pressure sensor failures.

11-4. High Pressure Protection and Low Pressure Protection

Protection mechanisms and alarms for abnormal high and low pressures.

11-5. Temperature Sensor Failure

Alarms and troubleshooting for temperature sensor failures.

11-6 Magnet Switch Failure

Troubleshooting magnet switch failures and their operational impact.

12. Backup Operation

12-1. Automatic Backup Operation

Function and engagement of automatic backup operation.

12-2. Manual Backup Operation

Procedures for performing manual backup operation.

2. OUTDOOR UNIT REPAIR PROCEDURES

2. Discharging Compressor Oil

Steps for safely discharging compressor oil.

3. Backup Operation

Procedures for operating the system in backup mode.

4. Recovering Refrigerant

Steps for recovering refrigerant from the system.

5. Checking for Leakage After Repair

Methods for checking for refrigerant leaks after repair work.

6. Evacuating System

Procedure for evacuating the refrigerant system.

7. Charging Compressor Oil

Steps for charging compressor oil into the system.

8. Pumping Out Refrigerant from Outdoor Unit

Procedure for pumping out refrigerant from an outdoor unit.

9. Compressor

Information and procedures related to compressor maintenance and replacement.

2. Discharging Compressor Oil

2-1. Discharging Oil from Oil Separator

Procedure for discharging oil from the oil separator.

2-2. Discharging Oil in Compressor

Procedure for discharging oil directly from the compressor.

2-3. Checking the Oil

Criteria for accepting or rejecting discharged compressor oil.

3. Backup Operation

3-1. Automatic Backup Operation for Compressor

Details on automatic backup operation for compressors.

(2) Adjusting the refrigerant for backup operation

Procedure for adjusting refrigerant levels during backup operation.

3-2. Manual Backup

Procedures for manual backup operation.

4. Recovering Refrigerant

4-1. Refrigerant Recovery Procedures (from outdoor unit)

Step-by-step guide for recovering refrigerant from an outdoor unit.

4-2. Refrigerant Recovery Procedures (Indoor Unit)

Procedures for recovering refrigerant from indoor units.

4-2-2. Refrigerant recovery procedures (1) (using indoor unit ball valve)

Refrigerant recovery process using an indoor unit ball valve.

4-2-3. Refrigerant recovery procedures (2): Indoor unit with no ball valve equipped

Refrigerant recovery steps for indoor units without ball valves.

4-3. Recovery of Refrigerant from Entire System

Procedure for recovering refrigerant from the entire system.

5. Checking for Leakage After Repair

5-1. Pressure Check for Leakage of Outdoor Unit

Performing a pressure check to detect leaks in the outdoor unit.

6. Evacuating System

6-1. Evacuating Repaired Outdoor Unit

Procedure for evacuating gases from a repaired outdoor unit.

7. Charging Compressor Oil

7-1. If Refrigerant Has Already Been Charged to Outdoor Unit

Procedure for charging compressor oil when refrigerant is already present.

(3) Charging compressor oil into outdoor unit

Steps for charging compressor oil into the outdoor unit.

7-2. If Outdoor Unit Has Not Been Charged with Refrigerant

Procedure when outdoor unit has not been charged with refrigerant or compressor.

7-3. Charging Additional Compressor Oil (after replacing compressor)

Procedure for charging additional compressor oil after replacement.

8. Pumping Out Refrigerant from Outdoor Unit

8-1. If Remote Controller (CZ-RTC2) is Used for Maintenance of Outdoor Unit

Procedure for pumping out refrigerant using the CZ-RTC2 remote controller.

8-2. If Remote Controller is Not Available for maintenance of Outdoor Unit

Procedure for pumping out refrigerant without the remote controller.

(9) Close the gas tube and balance tube...

Final steps for pumping out refrigerant from an outdoor unit.

9. Compressor

9-1. Compressor Trouble Diagnosis and Check Methods

Methods for diagnosing compressor troubles and checking components.

9-2. Replacing the Compressor(s)

Procedures for replacing compressors.

9-2-2. Replacing all compressors in a failed unit

Procedure to replace all compressors in a failed unit.

9-2-3. Replacing all compressors in a system

Procedure to replace all compressors across the entire system.

9-2-4. Dry core cleaning

Procedure for dry core cleaning to remove contaminants.

(B) If a ball valve is not installed on the outdoor unit

Dry core cleaning steps when no ball valve is installed on the outdoor unit.

9-3. Removing Compressors

Procedure for removing compressors from the unit.

9-3-2. Removing Constant-Speed Compressors (for 12, 14 and 16 horse power models)

Specific steps for removing constant-speed compressors.

9-2-1. Replacing only the failed compressor

Steps to replace a single failed compressor.

4. REMOTE CONTROLLER FUNCTIONS

5. TROUBLE DIAGNOSIS

1. Contents of Remote Controller Switch Alarm Display

Overview of alarm codes displayed on the remote controller.

2. Outdoor Unit Control Panel LED Display

Understanding the LED indicators on the outdoor unit control panel.

4. 3WAY Alarm Codes

List and explanation of specific 3WAY system alarm codes.

8. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently

Diagnosing and resolving symptoms related to thermostat cycling.

1. Contents of Remote Controller Switch Alarm Display

4. 3WAY Alarm Codes

E06 Alarm

Details and troubleshooting for E06 alarm.

E16 Alarm

Details and troubleshooting for E16 alarm.

E25 Alarm

Details and troubleshooting for E25 alarm.

F04, F05 Alarm

Troubleshooting for F04 and F05 discharge temperature sensor alarms.

F06, F23 Alarm

Troubleshooting for F06 and F23 gas temperature sensor alarms.

F08 Alarm

Troubleshooting for F08 outdoor air temperature sensor alarm.

F16 Alarm

Troubleshooting for F16 high-pressure sensor malfunction alarm.

F17 Alarm

Troubleshooting for F17 low-pressure sensor trouble alarm.

H11, H12 Alarm

Troubleshooting for H11/H12 constant speed compressor overcurrent/lock alarms.

H03, H13 Alarm

Troubleshooting for H03/H13 compressor CT sensor alarms.

H06 Alarm

Troubleshooting for H06 abnormal low-pressure alarm.

H08, H27 Alarm

Troubleshooting for H08/H27 oil sensor connection alarms.

L10 Alarm

Troubleshooting for L10 outdoor unit capacity not set alarm.

L17 Alarm

Troubleshooting for L17 outdoor unit model mismatch alarm.

E12 Alarm

Details and troubleshooting for E12 alarm.

E20 Alarm

Details and troubleshooting for E20 alarm.

E26 Alarm

Details and troubleshooting for E26 alarm.

F07, F24 Alarm

Troubleshooting for F07 and F24 liquid temperature sensor alarms.

F12 Alarm

Troubleshooting for F12 compressor intake temperature sensor alarm.

H05, H15 Alarm

Troubleshooting for H05/H15 discharge temperature sensor alarms.

H31 Alarm

Troubleshooting for H31 HIC trouble alarm.

L11 Alarm

Troubleshooting for L11 solenoid valve kit installation failure alarm.

E15 Alarm

Details and troubleshooting for E15 alarm.

E24 Alarm

Details and troubleshooting for E24 alarm.

E29 Alarm

Details and troubleshooting for E29 alarm.

F14 Alarm

Troubleshooting for F14 SCG temperature sensor alarm.

H01 Alarm

Troubleshooting for H01 compressor 1 current trouble alarm.

L04 Alarm

Troubleshooting for L04 outdoor system address duplication alarm.

E31 Alarm

Details and troubleshooting for E31 alarm.

5. Blinking Inspection Display

8. Symptom: Thermostat in OFF continues or cycles OFF & ON too frequently

Related product manuals