PHOTO P
ENGINE STAND ADAPTER PLATE
PW--46984
ENGINE REMOVAL / INSTALLATION
3.10
2004 Four Stroke PWC Service Manual
Engine Mounting Straps -- Continued
6. Loosen the rear engine mounting strap fasteners and
remove the rear mounting strap. Remove the two
alignment dowels from the engine case.
7. Attach the ENGINE STAND ADAPTER PLATE, PN
PW--46984, to the engine case. Reference the circled
fastener locations in (PHOTO P).
NOTE: The curved radius found on the engine stand
adapter plate must fit around the PTO seal and oil
pump opening.
With the engine stand adapter plate installed, the engine can be secured to a rolling engine stand or work bench
the using the BENCH MOUNT HOLDING FIXTURE, PN: J 03289--20.
Engine Installation
The installation of the engine and engine subsystems is the reverse of their removal. During engine installation,
several important notes must be made.
S Always verify the correct number of engine mounting strap shims are installed on each engine mount-
ing post. The correct number of shims is written next to each mounting post.
S The engine core is the first component that is installed into the engine compartment. Locate the in-
tercooler underneath the top deck after the engine is placed inside the engine compartment, but prior
to fastening the engine straps to the engine mounts. THE INTERCOOLER CANNOT BE
INST ALLED INSIDE THE ENGINE COMPAR TMENT AFTER THE MOUNTING STRAP NUTS ARE
INSTALLED.
S Always verify that the engine does not interfere with critical routings such as the steering cable, re-
verse cable, cooling hoses, and main wiring harness.
S Always double--check each oil and cooling hose routing and connection before installing more compo-
nents.
S Reference Chapter 4 and 6 for fastener torque and thread lubricant specifications.
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