Polaris RANGER 800 EFI Midsize User Manual

59
MAINTENANCE
Periodic Maintenance Chart
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 57, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Ź Oil lines, fasteners 50 H 6 M - Inspect for leaks and loose fittings
Ź Engine oil change 100 H 6 M - Perform a break-in oil change at one
month
Ź Oil filter change 100 H 6 M - Replace with oil change
Ź Front Gearcase oil (if equipped) 100 H 6 M - Inspect level; change yearly
Ź Middle Gearcase oil (if equipped) 100 H 6 M - Inspect level; change yearly
Ź Rear gearcase oil (if equipped) 100 H 6 M - Inspect level; change yearly
Ź Transmission oil 100 H 6 M - Inspect level; change yearly
D
E
Fuel system 100 H 12 M - Check for leaks at tank cap, lines, fuel
valve, pump, throttle body; replace lines
every 2 years
Ź Radiator (if applicable) 100 H 12 M - Inspect; clean external surfaces
Ź Cooling Hoses 100 H 12 M - Inspect for leaks
Ź Engine mounts 100 H 12 M - Inspect
Exhaust muffler/pipe 100 H 12 M - Inspect
Ź
E
Spark plug 100 H 12 M - Inspect; replace as needed
D Ignition timing 100 H 12 M - Inspect
Ź Wiring 100 H 12 M - Inspect for wear, routing, security; apply
dielectric grease to connectors sub-
jected to water, mud, etc.
D
Ź
Clutches (drive and driven) 100 H 12 M - Inspect; clean; replace worn parts
D Front wheel bearings 100 H 12 M - Inspect; replace as needed
D Brake fluid 200 H 24 M - Change every two years
Spark arrester 300 H 36 M - Clean out
Idle speed - Adjust as needed
D Toe adjustment - Inspect periodically; adjust when parts
are replaced
D
Ź
Auxiliary brake (if equipped) - Inspect daily; adjust as needed
Headlight aim - Adjust as needed
Item Lube Method
Engine Oil PS-4 5W-50 4-Cycle Oil See page 60.
Brake Fluid DOT 4 Brake Fluid See page 73.
Main Gearcase Oil
(Transmission)
AGL Gearcase Lubricant & Transmission
Fluid
See page 62.
Front Gearcase Oil Demand Drive Fluid See page 63.
Front Prop Shaft Yoke U-Joint Grease Locate fittings and grease (3 pumps
maximum).

Polaris RANGER 800 EFI Midsize Specifications

General

Brand	Polaris
Model	RANGER 800 EFI Midsize
Category	Utility Vehicle
Language	English