ITEM
MAINTENANCE
INTERVAL
(WHICHEVER COMES
FIRST)
REMARKS
HOURS CALENDAR
Battery Terminals
(Torque)
25 H
Monthly Re-torque terminal nuts
Battery Fluid Level
25 H
Monthly
Inspect and add distilled
water as needed
XU
Front Gearcase
Lubricant
25 H
Monthly Inspect level; change yearly
XU
Transaxle (Rear
Gearcase) Lubricant
25 H
Monthly Inspect level; change yearly
XU General Lubrication 50 H 3 Months
Lubricate fittings, pivots,
cable ends
D
Steering
50 H 6 Months
Inspect; Lubricate
XU
Front Suspension
50 H 6 Months
Check fastener torque;
Check that cotter pins are in
place on castle nuts. Check
and lubricate tie rod ends.
XU
Rear Suspension
50 H 6 Months
Check fastener torque;
Check that cotter pins are in
place on castle nuts.
Lubricate stabilizer bar
pivots and A-arm joints.
XU Shock absorbers 50 H
-
Inspect for leaks, loose
joints, and wear
XU
Wiring
100 H 12 Months
Inspect for wear, routing,
security; apply dielectric
grease to non-sealed
connectors subjected to
water, mud, etc.
D
Front Wheel Bearings
100 H 12 Months
Inspect; replace as needed
D Brake Fluid 200 H 24 Months
Change every two years
(DOT 4)
Suspension Bushings
250 H 24 Months
Inspect; replace as needed
XU
D
Shock absorbers 250 H
-
Replace or rebuild (if
applicable)
D
Toe Adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight Aim
-
Adjust as needed
XU Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized Polaris dealer or other qualified person perform these
services.
79
MAINTENANCE