Polaris RZR 170 2009 Service Manual

5.21
BODY / SUSPENSION / STEERING
5
9. Remove the (2) axle retaining nuts and the (2) fasteners
retaining the RH axle housing to the swing arm (see “Axle
Housing Service” if replacing the bearing or seal).
Axle Housing Service
1. Remove the seal from the housing.
2. Remove the circlip using a snap ring pliers.
3. Press the bearing out of the axle housing.
4. Press a new bearing into the axle housing and install a new
circlip.
5. Press the new seal into the axle housing until it is flush with
the housing.
Axle Housing Installation
1. Install each axle housing and fasteners. Do not torque the
fasteners at this time
NOTE: Remember to install the chain adjusters onto
the lower axle housing fasteners and install the
spacer behind the LH axle housing.
2. Install the axle retaining nuts onto the RH side of the axle.
Torque the inner retaining nut to 7 ft. lbs. (10 Nm), then
torque the outer jam nut to 72 ft. lbs. (98 Nm).
3. Install the rear brake caliper and torque the mounting bolts
to specification.
Remove
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RH Axle Housing Retaining Nuts:
Inner Nut: 7 ft. lbs. (10 Nm)
Outer Nut: 72 ft. lbs. (98 Nm)
= T
Brake Caliper Bolts: 18 ft. lbs. (24 Nm)
Spacer
Axle Housing
7 ft. lbs.
(10 Nm)
72 ft. lbs.
(98 Nm)
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Polaris RZR 170 2009 Specifications

General

Brand	Polaris
Model	RZR 170 2009
Category	Offroad Vehicle
Language	English