7.11
CVT / TRANSMISSION
7
Driven Clutch Assembly
1. Press new seals (A) into moveable sheave with seal lips
facing inward. Press seals flush with edge of seal bore.
2. Fill outer cavity between seals (roller area) with grease and
slide moveable sheave onto post of stationary sheave (B).
3. Align and insert (3) roller/pin assemblies (C).
4. Lubricate and install new O-rings in grooves of driven
sheave, then install outer roller pin cover (D) until flange
is firmly seated against sheave.
5. Clean threads (E) to remove all oil, grease, or old locking
agent then apply a few drops of Loctite 272.
6. Have an assistant available for final assembly. Install
spring. Place centrifugal hub (F) over spring and compress
assembly together with both hands, aligning flats of hub
with flats on threaded shaft. With assembly compressed and
threads exposed, have assistant thread a new nut onto shaft.
7. Secure clutch in a clamping device and torque nut.
Driven Clutch Installation
1. Install belt on driven clutch with numbers readable from
centrifugal hub side of clutch.
2. Compress driven clutch and force belt into the sheaves as
far as possible, and hold belt in position.
3. Loop the belt over drive clutch and install driven clutch on
transmission shaft.
4. Install drive hub and engage splines of drive hub to splines
of transmission input shaft.
5. Install driven clutch nut. Tighten nut to specified torque.
6. Install drive clutch stationary sheave. See “Drive Belt
Installation” on page 7.6.
Driven Assembly Nut Torque
50-54 ft. lbs. (68-73 Nm)
Driven Clutch Nut Torque
40 ft. lbs. (55 Nm)
PartShark.com
877-999-5686
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