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Sportsman 800 EFI 2012
Polaris Sportsman 800 EFI 2012 User Manual
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A card cont
aining import
ant A
TV safety information should be
att
ached to the owner'
s manual on the next p
age. If you cannot
locate th
is card, or if it
has been
removed, p
lease call 1
-800-
342-3764 for
assistance
.
W
ARNING
The eng
ine exhaust fr
om this product co
ntains chemicals
known to the S
tate of Califo
rnia to cause cancer
, birth defects
or othe
r reprodu
ctive harm.
1
3
Table of Contents
Table of Contents
7
Introduction
8
Vehicle Identification Numbers
10
Safety
11
Safe Riding Gear
12
Equipment Modifications
13
Eye Protection
13
Age Restrictions
14
Operating Without Instruction
14
Safety Warnings
15
Protective Apparel
16
Carrying a Passenger
16
Operating at Excessive Speeds
17
Operating on Public Roads
17
Operating on Pavement
17
Physical Control of the Atv
18
Turning Improperly
18
Jumps and Stunts
18
Improper Hill Climbing
18
Descending Hills Improperly
19
Crossing Hillsides
19
Stalling While Climbing a Hill
20
Operating on Steep Hills
20
Operating on Slippery Terrain
21
Operating in Unfamiliar Terrain
21
Improper Tire Maintenance
22
Skidding or Sliding
23
Improper Cargo Loading
24
Poor Visibility
24
Operating a Damaged Atv
25
Physical Skills
25
Hot Exhaust Systems
25
Unauthorized Use of the Atv
25
Age 16 Warning
28
Clutch Cover Warning
29
Awd Switch
30
Features and Controls
30
Engine Stop Switch
31
Headlight Switch
31
Main Key Switch
31
Throttle Lever
32
Brake Lever
33
Parking Brake
35
All Wheel Drive System
38
Engaging Awd
38
Instrument Cluster
39
Rider Information Center
40
Break-In Period
48
Pre-Ride Checklist
50
Safe Operation Practices
51
Operation
48
Trail Etiquette
52
Cold Weather Operation
53
Starting the Engine
53
Driving Procedures
54
Turning the Vehicle
55
Driving on Slippery Surfaces
56
Driving Uphill
57
Driving Downhill
59
Driving through Water
61
Driving over Obstacles
62
Driving in Reverse
63
Hauling Cargo
64
Towing Loads
65
Parking on an Incline
66
Crankcase Emission Control System
67
Exhaust Emission Control System
67
Electromagnetic Interference
67
Emission Control Systems
67
Noise Emission Control System
67
Maintenance
68
Maintenance Chart Key
69
Periodic Maintenance Chart
69
Lubrication Guide
73
Engine Oil
74
Oil Level
74
Oil Recommendations
74
Oil and Filter Change
75
Transmission Oil
77
Oil Change
78
Fluid Change
79
Cooling System
80
Recovery Bottle Coolant
80
Radiator Coolant
81
Auxiliary Foot Brake
82
Hand Brake
82
Toe Alignment
83
Camber and Caster
84
Rear Spring
84
Throttle Cable Freeplay
85
Footwell Removal
86
Side Panel Removal
86
Steering Assembly
86
Tire Tread Depth
87
Wheel Removal
87
Wheel Installation
88
Wheel Nut Torque Specifications
88
Air Filter
89
Fuse Replacement
90
Headlight Lamp Replacement
91
High Beam Adjustment
92
Headlight Housing Replacement
94
Lower Headlamp Replacement
95
Spark Plug Inspection
96
Spark Plug Recommendations
96
Spark Plugs
96
Vehicle Immersion
98
Spark Arrestor
99
Pvt System
100
Pvt Drying
102
Battery Maintenance
103
Battery Removal
104
Battery Installation
105
Battery Storage
106
Cleaning and Storage
109
Polishing the Vehicle
110
Storage Tips
112
Transporting the Vehicle
115
Drive Belt Wear/Burn
116
Troubleshooting
116
Engine Overheating
119
Specifications
120
POLARIS Products
122
Declaration of Conformity
123
Warranty
124
Maintenance Log
131
Index
134
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Polaris Sportsman 800 EFI 2012 Specifications
General
Brand
Polaris
Model
Sportsman 800 EFI 2012
Category
Offroad Vehicle
Language
English
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