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Rockwell Automation SMC-Flex User Manual
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USER MANUAL FOR SERIES B
SMC
™
-Flex
BULLETIN 150
2
Table of Contents
Default Chapter
5
Table of Contents
5
Chapter 1 Other Related Documents
9
Product Overview
9
Description
9
Operation
10
Modes of Operation (Standard)
10
Soft Start
10
Selectable Kickstart
11
Current Limit Start
11
Dual Ramp Start
12
Full Voltage Start
12
Preset Slow Speed
13
Linear Speed Acceleration
14
Soft Stop
15
Control Options
16
Modes of Operation (Pump Control)
16
Pump Control Option
16
Modes of Operation (Braking Control)
17
SMB Smart Motor Braking Option
17
Accu-Stop Option
18
Slow Speed with Braking Option
18
Protection and Diagnostics
19
Overload
19
Underload
19
Undervoltage
21
Overvoltage
21
Unbalance
21
Stall Protection and Jam Detection
22
Ground Fault
23
Ground Fault Trip
24
Ground Fault Alarm
24
Thermistor/Ptc Protection
25
PTC Trip
25
Excessive Starts/Hour
26
Overtemperature
26
Open Gate
26
Line Faults
26
Metering
27
I/O
27
Communication
28
Programming
28
Status Indication
29
Chapter 2 Degree of Protection
31
Installation
31
Receiving
31
Unpacking
31
Inspecting
31
Storing
31
Lifting
32
General Precautions
33
Heat Dissipation
33
Enclosures
34
Mounting
35
Power Factor Correction Capacitors
42
Protective Modules
43
Motor Overload Protection
43
Two-Speed Motors
43
Multi-Motor Protection
43
Electromagnetic Compatibility (EMC)
44
Enclosure
44
Wiring
44
Additional Requirements
44
Chapter 3 Terminal Locations
45
Wiring
45
Power Structure
47
Power Wiring
47
Line Connected
48
Delta Connected
48
Power Lugs
49
Control Power
51
Control Wiring
51
Controllers Rated 5
51
Controllers Rated 625
51
Control Wire Specifications
55
Fan Power
55
Fan Terminations
55
Control Terminal Designations
56
Standard Controller Wiring Diagrams
57
Soft Stop, Pump Control, and SMB Smart Motor Braking
68
Preset Slow Speed
72
Slow Speed with Braking
74
Sequence of Operation
75
Special Application Considerations
80
Use of Protective Modules
80
Multi-Motor Applications
82
SMC-Flex Controller as a Bypass to an AC Drive
83
SMC-Flex Controller with a Bulletin 1410 Motor Winding Heater
84
Chapter 4 Overview
85
Programming
85
Keypad Description
85
Programming Menu
85
Password
89
Parameter Management
90
Random Access Memory (RAM)
90
Read-Only Memory (ROM)
90
Electrically Erasable Programmable Read-Only Memory (EEPROM)
90
Parameter Modification
91
Soft Start
92
Current Limit Start
92
Dual Ramp Start
93
Full Voltage Start
94
Linear Speed
94
Programming Parameters
95
Standard
95
Pump Control
96
Braking Control
96
Basic Set up
98
Motor Protection
99
Example Settings
100
Undervoltage
100
Overvoltage
100
Jam
100
Underload
100
Chapter 5 Overview
101
Metering
101
Viewing Metering Data
101
Chapter 6 Overview
103
Optional HIM Operation
103
Human Interface Module
103
Standard
103
Pump Control
104
Braking Control
104
Chapter 7 Overview
105
Communications
105
Communication Ports
105
Human Interface Module
106
Keypad Description
106
Connecting the Human Interface Module to the Controller
108
HIM Control Enable
108
Control Enable
110
Loss of Communication and Network Faults
110
SMC-Flex Specific Information
110
Default Input/Output Configuration
111
Variable Input/Output Configuration
111
SMC - Flex Bit Identification
112
Reference/Feedback
113
Parameter Information
113
Scale Factors for PLC Communication
113
Read Example
113
Write Example
113
Display Text Unit Equivalents
114
Configuring Datalinks
114
Rules for Using Datalinks
114
Updating Firmware
114
Chapter 8 Overview
115
Diagnostics
115
Protection Programming
115
Fault Display
115
Clear Fault
116
Fault Buffer
116
Fault Codes
117
Fault and Alarm Auxiliary Indication for Fault or Alarm
117
Fault Definitions
118
Chapter 9 Introduction
119
Troubleshooting
119
Power Module Check
125
Shorted SCR Test
125
Appendix A Specifications
127
Electrical Ratings
128
Short Circuit Protection
129
Environmental
131
Mechanical
131
Other
132
Approximate Dimensions and Shipping Weights
132
Open Type Controllers
132
Enclosed Type Line-Connected Controllers
133
Appendix B Parameter Information
136
Parameter Information
137
Appendix C Renewal Parts
149
Renewal Parts
150
Contactor Replacement Installation Instructions for 625...1250 a Units
151
Appendix D
155
Accessories
155
Appendix E Accessories
156
Accessories
156
Appendix F Renewal Part Cross Reference
157
Renewal Parts Cross Reference
158
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Rockwell Automation SMC-Flex Specifications
General
Brand
Rockwell Automation
Model
SMC-Flex
Category
Touch terminals
Language
English
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