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Ryobi HPL51 User Manual

Ryobi HPL51
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Page 9
COLLAR
DUST BAG
EXHAUST
PORT
Fig. 2
ADJUSTMENTS
Fig. 4
WARNING:
The power planer should never be connected to a
power supply when you are assembling parts,
making adjustments, cleaning, performing
maintenance, or when the tool is not in use.
Disconnecting the tool prevents accidental starting
that could cause serious injury.
ATTACHING THE DUST BAG
See Figure 2.
Follow these steps to attach the dust bag.
1. Unplug the planer.
2. Slide the collar of the dust bag onto the exhaust port.
NOTE: To remove the dust bag, pull it straight out of
the exhaust port.
CAUTION:
The dust bag fills quickly. Empty it often to prevent
damage to the product.
ADJUSTING THE EXHAUST DIRECTION
See Figure 3.
Control the direction of debris when working in confined
areas. Change the direction of the exhaust to either the
right or left.
Follow these steps to adjust the exhaust direction.
1. Unplug the planer.
2. Adjust the exhaust direction and dust bag:
To adjust exhaust to the right
—Move the exhaust
direction knob to the right and install the dust bag
on the right exhaust port.
To adjust exhaust to the left
—Move the exhaust
direction knob to the left and install the dust bag
on the left exhaust port.
ADJUSTING THE PLANING DEPTH
See Figure 4.
Always work from a rough cut to a finish cut. The
approximate setting for rough planing is 1/32 (0.8 mm).
For finish planing use a setting of approximately 1/64
(0.4 mm). Make test cuts in scrap wood after each
adjustment to make sure that the planer is removing the
desired amount of wood.
Follow these steps to adjust planing depth.
1. Unplug the planer.
2. Turn the depth adjustment knob to the desired setting.
NOTE: To protect the blades during storage, transport-
ing, etc., set the depth adjustment to 0.
Fig. 3
EXHAUST
DIRECTION
KNOB
DEPTH
ADJUSTMENT
KNOB
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Ryobi HPL51 Specifications

General IconGeneral
Voltage230 V
Planing/Cutting Width82 mm
No Load Speed16000 rpm
Cable Length2 m
Power SourceCorded Electric

Summary

Introduction

General Safety Rules

Work Area Safety

Keep work area clean and well lit. Avoid sparks in explosive atmospheres. Keep bystanders away.

Electrical Safety

Proper plug use for double insulated tools. Avoid grounded surfaces. Protect from rain. Do not abuse cord.

Personal Safety Precautions

Stay alert, use common sense. Dress properly. Avoid accidental starting. Use safety equipment.

Tool Usage and Care

Secure workpiece, don't force tool, check switch, disconnect power for adjustments, store idle tools, maintain tools.

Specific Safety Rules

Service and Maintenance Safety

Tool service by qualified personnel. Use identical replacement parts for safety and product integrity.

Cutting Tool Safety

Contact with live wire makes metal parts live. Wait for cutter to stop before setting down.

Safe Operation Guidelines

Know tool, wear safety glasses, protect lungs/hearing, inspect cords, keep hands away from blades, check parts.

Symbols

Health Hazard Warning

Some dust contains chemicals causing cancer/birth defects. Reduce exposure with ventilation and safety equipment.

Symbol Meanings

Explains symbols for Safety Alert, Eye Protection, and Wet Conditions Alert.

Electrical Information

Safety Symbol Interpretation

Explains the meaning of DANGER, WARNING, CAUTION, and NOTE symbols for user safety.

Double Insulation

Explains double insulation, its safety benefits, and service requirements.

Electrical Connection Requirements

Tool requires 120V, 60Hz AC power. Do not use DC or undersized extension cords.

Product Specifications and Unpacking

Product Specifications

Details technical specifications including input, speed, dimensions, weight, and cord length.

Unpacking Instructions

Steps for removing tool, checking packing list, inspecting for damage, and contacting for assistance.

Unpacking Warning

Do not operate with missing parts to avoid serious personal injury.

Planer Applications

Lists primary uses: planing surfaces, planing edges, and making rabbet cuts.

Features of the Power Planer

Know Your Planer

Familiarize with all operating features and safety requirements before use.

Control Features

Describes the trigger switch, lock-off button, depth adjustment, and kickstand.

Accessory Features

Details the edge/rabbet guide and dust bag.

Operational Warnings

Warnings against operating with missing parts or becoming careless during operation.

Adjustments and Setup

General Adjustment Safety

Disconnect power before any assembly or adjustment to prevent accidental starting.

Attaching the Dust Bag

Steps to slide the collar of the dust bag onto the exhaust port.

Adjusting Exhaust Direction

Controls debris direction by moving the exhaust direction knob to the right or left.

Adjusting Planing Depth

Adjusts depth from rough to finish cuts, recommends test cuts for accuracy.

Planer Operation Guide

Safety During Operation

Always wear eye protection. Avoid moving work, clearing exhaust with power on, or using damaged cords.

Starting and Stopping

Steps to start by pushing lock-off and trigger, and stop by releasing trigger.

Operating Procedures

Clamp work securely, hold with two hands, plane slowly, empty dust bag, keep cord clear.

Kickstand Functionality

Automatic kickstand prevents blade contact. Ensure it operates freely and area is clear.

Planing and Chamfering Techniques

Planing Process

Detailed steps for planing: clamp work, adjust depth, hold with two hands, push forward slowly.

Planing Safety and Tips

Use two hands for control. Avoid hitting nails to protect blades. Keep spare blades.

Chamfering Procedure

Uses chamfering groove for edge cuts. Practice on scrap wood first for desired results.

Edge Planing and Rabbet Cuts

Attaching Edge Guide for Edges

Steps to attach the edge guide bracket and guide for planing edges.

Planing Edges

Hold edge guide firmly against the work surface while planing edges.

Attaching Edge Guide for Rabbets

Steps to attach the edge guide bracket and guide for making rabbet cuts.

Making Rabbet Cuts

Describes rabbet cut depth, passes, and width adjustment using the edge guide.

Maintenance and Care

Servicing and Part Replacement

Use only identical Ryobi replacement parts for servicing to avoid hazard or damage.

General Cleaning and Care

Avoid solvents on plastic. Use clean cloths. Service only at authorized centers.

Safety Warnings for Maintenance

Disconnect power before cleaning. Wear eye protection and dust mask for dusty operations.

Cleaning Exhaust Port and Dust Bag

Clean exhaust port and dust bag regularly to prevent overheating and ensure airflow.

Blade and Belt Replacement

Replacing Planer Blades

Instructions for replacing reversible blades, use recommended part number.

Blade Replacement Safety

Use extreme caution with sharp blades. Unplug tool before replacement.

Replacing the Drive Belt

Instructions for replacing the belt, use recommended part number.

Belt Replacement Safety

Unplug tool before replacement to prevent accidental starting.

Service and Parts Information

Extension Cord Caution

Use appropriately sized extension cords for optimal performance and safety.

Service and Repair

Contact nearest Ryobi Authorized Service Center for repair parts or service.

Model and Serial Number

Locate and record the model and serial number for service and ordering.

Ordering Repair Parts

Always provide model and serial number when ordering repair parts.

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