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Sharp R-1505F User Manual

Sharp R-1505F
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33
R-1500
R-1501
R-1505
R-1506
6
45
1
2
3
6
45
1
2
3
A
B
C
D
E
F
G
H
A
B
C
D
E
F
G
H
Figure S-1. Pictorial Diagram
HIGH VOLTAGE
RECTIFIER
HIGH VOLTAGE
CAPACITOR
HIGH VOLTAGE
WIRE A
HIGH VOLTAGE COMPONENTS
CONTROL UNIT
POWER
TRANSFORMER
Power Supply
cord 120V 60Hz
1
2
3
WHT
GRN
BLK
WHT
BLU
GRN
BLK
CAVITY
THERMAL
CUT-OUT
MAGNETRON
TEMPERATURE
FUSE
BLK
RED
BLK
FAN
MOTOR
WHT
PNK
or
BLU
WHT
ORG
PPL
BRN
WHT
Blue
Marking
Blue Marking
OVEN LAMP &
SOCKET
HOOD LAMP &
SOCKET
HOOD LAMP &
SOCKET
CN-E
GRY
WHT
WHT
WHT
WHT
RED
PRIMARY
INTERLOCK
SWITCH
N.O.
N.C.
COM.
COM.
MONITOR
SWITCH
FUSE &
HOLDER
N.O.
N.O.
GRN
RED
GRN
GRN
GRN
N.O.
COM.
DOOR SENSING SWITCH
CN-B
CN-C
CN-G
CN-C
CN-A
CN-E
1
91
1
21
14
5
SECONDARY INTERLOCK RELAY
RY1
RY3
RY2:
RY4
C100
T1
HOOD FAN MOTOR
1
2
3
4
5
6
WHT
RED
YLW
BLU
BLK
WHT
RED
YLW
BLU
BLK
1
2
RED
GRN
1
2
3
4
5
YLW
RED
PPL
CN-A
TURNTABLE
MOTOR
WHT
BRN
HOOD FAN
THERMAL
CUT-OUT
GRY
BRN
REDRED
ORG
BLK
GRY
GRY
to Base Plate Right
1
2
3
4
5
6
7
BLK
PNK or
ORG
WHT
8
9
BRN
CN-B
RY5
RY6
COM.
COM.
RY2:
WHT
BLK
ORG
RED
R
E
D
RED
RED
RED
WHT
BLK
MAGNETRON
RED
WHT
WHT
BLU
WHT
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Sharp R-1505F Specifications

General IconGeneral
BrandSharp
ModelR-1505F
CategoryMicrowave Oven
LanguageEnglish

Summary

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO MICROWAVE ENERGY

BEFORE SERVICING

Actions to take before commencing any service work on the oven.

WARNING TO SERVICE PERSONNEL

Before Servicing

Steps to take before starting any diagnostic or repair work.

MICROWAVE MEASUREMENT PROCEDURE

Preparation for testing

Preparing the oven and equipment for microwave leakage measurement.

Leakage test

Performing the closed-door leakage test for microwave emissions.

FOREWORD

PRODUCT DESCRIPTION

Overview of the microwave oven's features and capabilities.

GENERAL INFORMATION

General operational and safety information for the service technician.

OPERATION

Description of how the microwave oven functions during use.

TROUBLESHOOTING GUIDE AND TEST PROCEDURE

Guidance for diagnosing and testing oven malfunctions.

TOUCH CONTROL PANEL

Information and service procedures for the control panel assembly.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

Detailed steps for replacing and adjusting oven components.

WIRING DIAGRAM

Visual representation of the oven's electrical connections.

PARTS LIST

Comprehensive list of all oven parts with part numbers.

PRODUCT SPECIFICATION

GENERAL INFORMATION

Important operational and safety details, including grounding.

OVEN DIAGRAM

CONTROL PANEL

OPERATION

DESCRIPTION OF OPERATING SEQUENCE

Step-by-step breakdown of the oven's functional sequence.

POWER LEVEL P-0 TO P-90 COOKING

Details on variable power cooking levels and their timing.

VENTILATION METHODS HOT AIR EXHAUST

SCHEMATIC

DESCRIPTION AND FUNCTION OF COMPONENTS

DOOR OPEN MECHANISM

How the door opening mechanism operates.

DOOR SENSING AND PRIMARY INTERLOCK SWITCHES

Function and interaction of door safety interlock switches.

MONITOR SWITCH

Role and operation of the monitor switch in safety interlock system.

TEMPERATURE FUSE (MG)

Function of the temperature fuse for magnetron protection.

THERMAL CUT-OUT (HOOD)

Operation of the thermal cut-out for the hood fan motor.

THERMAL CUT-OUT (CAVITY)

Function of the thermal cut-out for the oven cavity.

TURNTABLE MOTOR

How the turntable motor operates to ensure even cooking.

COOLING FAN MOTOR

Function of the fan motor in cooling oven components.

HOOD FAN MOTOR

Operation of the hood fan motor for ventilation.

TROUBLESHOOTING GUIDE

IMPORTANT:

Critical note regarding troubleshooting procedures and safety precautions.

TEST PROCEDURE

TEST PROCEDURES

MAGNETRON ASSEMBLY TEST

Procedure to test the magnetron for proper operation.

MICROWAVE OUTPUT POWER

Method for measuring microwave power output using a water test.

POWER TRANSFORMER TEST

Procedure to test the power transformer's resistance and continuity.

TEST PROCEDURES

HIGH VOLTAGE RECTIFIER TEST

Testing the high voltage rectifier for proper functionality.

HIGH VOLTAGE CAPACITOR TEST

Procedure for testing the high voltage capacitor's continuity and shorts.

CAVITY THERMAL CUT-OUT TEST

Testing the thermal cut-out located within the oven cavity.

MAGNETRON TEMPERATURE FUSE TEST

Testing the temperature fuse associated with the magnetron.

TEST PROCEDURES

PRIMARY INTERLOCK SWITCH TEST

Testing the operation of the primary interlock switch.

SECONDARY INTERLOCK SYSTEM TEST

Testing the door sensing switch and secondary interlock relay.

MONITOR SWITCH TEST

Procedure to test the monitor switch for correct operation.

TEST PROCEDURES

BLOWN MONITOR FUSE TEST

Steps to diagnose and replace a blown monitor fuse.

HOOD THERMAL CUT-OUT TEST

Testing the thermal cut-out for the hood fan.

HOOD FAN MOTOR TEST

Procedure for testing the hood fan motor's operation and voltage.

TEST PROCEDURES

TOUCH CONTROL PANEL ASSEMBLY TEST

Testing the touch control panel and its associated units.

Key Unit

Testing the key unit for proper pad response and signal output.

TEST PROCEDURES

Control Unit

Diagnosing issues with the oven's main control unit.

KEY UNIT TEST

Detailed steps to test the key unit for faults.

TOUCH CONTROL PANEL ASSEMBLY

DESCRIPTION OF LSI

Detailed explanation of the Large Scale Integration (LSI) chip's I/O signals.

SERVICING

Precautions for Handling Electronic Components

Safety measures for handling sensitive electronic parts like CMOS LSI.

Servicing of Touch Control Panel

Procedures and precautions for servicing the touch control panel.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

WARNING AGAINST HIGH VOLTAGE:

Critical warnings about high voltage hazards during servicing.

WARNING FOR WIRING

Safety precautions to prevent electrical shock when working with wiring.

HOOD EXHAUST LOUVER REMOVAL

Steps to remove the hood exhaust louver assembly.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

REMOVAL OF OVEN FROM WALL

Procedure for safely removing the oven from its wall mounting.

OUTER CASE REMOVAL

Steps for removing the outer cabinet of the microwave oven.

POWER TRANSFORMER REMOVAL

Procedure for removing the power transformer component.

HOOD FAN MOTOR REMOVAL

Steps to remove the hood fan motor.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

MAGNETRON REMOVAL

Procedure for removing the magnetron from the oven.

HIGH VOLTAGE RECTIFIER AND HIGH VOLTAGE CAPACITOR REMOVAL

Steps to remove the high voltage rectifier and capacitor.

HOOD FAN THERMAL CUT-OUT REMOVAL

Procedure for removing the hood fan thermal cut-out.

THERMAL CUT-OUT (CAVITY) REMOVAL

Steps to remove the thermal cut-out located in the oven cavity.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

TEMPERATURE FUSE (MAGNETRON) REMOVAL

Procedure for removing the magnetron's temperature fuse.

COOLING FAN MOTOR REMOVAL

Steps to remove the cooling fan motor.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

TURNTABLE MOTOR AND FOOD LAMP SOCKETS REMOVAL

Procedures for removing the turntable motor and hood lamp sockets.

OVEN LAMP AND LAMP SOCKET REMOVAL

Steps to remove the oven lamp and its socket.

POSITIVE LOCKĀ® CONNECTOR (NO-CASE TYPE) REMOVAL

Procedure for removing the positive lock connector.

CONTROL PANEL ASSEMBLY, CONTROL UNIT AND KEY UNIT REMOVAL

Steps for removing the control panel and its associated units.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

DOOR SENSING SWITCH, PRIMARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL

Procedure for removing door interlock and monitor switches.

DOOR SENSING SWITCH, PRIMARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT

Adjusting the door interlock and monitor switches for proper function.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

DOOR REPLACEMENT

Procedures for the removal and re-installation of the oven door assembly.

DOOR ASSEMBLY REMOVAL

Steps to remove the oven door assembly.

DOOR ASSEMBLY RE-INSTALL

Steps for reinstalling the oven door assembly.

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE

DOOR DISASSEMBLY

Detailed steps for disassembling the oven door components.

CHOKE COVER

Procedure for removing the door's choke cover.

Figure S-1. Pictorial Diagram

Figure S-2. Power Unit Circuit

Figure S-3. LSI Unit Circuit

Figure S-4. Printed Wiring Board

PARTS LIST

ELECTRIC PARTS

List of electrical components with part numbers and codes.

CABINET PARTS

List of cabinet and external parts with part numbers.

CONTROL PANEL PARTS

List of parts related to the control panel assembly.

PARTS LIST

OVEN PARTS

List of internal oven components and their part numbers.

DOOR PARTS

List of parts specifically for the oven door assembly.

MISCELLANEOUS

List of miscellaneous items including screws, hardware, and manuals.

PARTS LIST

SCREWS, NUTS AND WASHERS

Specific listing of screws, nuts, and washers used in the oven.

HOW TO ORDER REPLACEMENT PARTS

Instructions on how to correctly order replacement parts.

PACKING AND ACCESSORIES

Information about packing materials and included accessories.

PARTS LIST

OVEN AND CABINET PARTS

Illustrated breakdown of oven and cabinet parts with reference numbers.

PARTS LIST

CONTROL PANEL PARTS

Illustrated breakdown of control panel components.

DOOR PARTS

Illustrated breakdown of oven door components.

MISCELLANEOUS

Illustrated breakdown of miscellaneous parts.

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