South-Tek Systems N2Blast FPS-650 User Manual

FPS-650 and FPS-1250 South-Tek Systems
Version: 7
Revision Date: 9/6/19 Page 7 of 29
3 SYSTEM DESCRIPTION
KEY FEATURES
The FPS-650 and FPS-1250 key features include the following:
- Air compressor
- Air Filters
- Programmable Logic Controller (PLC)
- Pressure Swing Adsorption Beds
- Safety Relief Valves
- N2 Storage Tank
- Automatic Pressure Cut-in/Cut-out
- STS Patented Blast-Off (optional)
Air Compressor:
The air compressor is designed internally to the cabinet and features
engineered dampening system to reduce vibration and noise throughout the
cabinet. It is an oil-less compressor with a pre-filter attached to the air input.
The recommended replacement on the pre-filter is 1000 run hours or 1 year
(whichever comes first). Dirtier environments may be required to be changed
out more frequently. Consult your supplier for a different filter maintenance
schedule if you are installing the generator in dirty environment.
Air Filters:
The generator has two filters after the air compressor: the particulate and
coalescing. The Particulate has a 5-micron filter that will catch any of the
larger particles. The Coalescing has a 0.1-micron filter that will catch the
remaining smaller particles. Both filters feature and auto-drain that will drain
the water captured after the air compressor. The drain is plumbed to the
outside of the cabinet where the end-user can then connect ¼” tubing and
drain to a safe location.
Programmable Logic Controller (PLC):
There’s an integrated PLC within the cabinet. It features smart and efficient
coding to maximize the performance of the generator. It controls the timing
and sequencing of the valves to effectively move compressed gas
throughout the system. It also has a smart feature to automatically go into
different “modes” based on the current run stages. It comes with a visual
screen that will display run hours and alarms.

South-Tek Systems N2Blast FPS-650 Specifications

General

Brand	South-Tek Systems
Model	N2Blast FPS-650
Category	Inverter
Language	English

Summary

1 INTRODUCTION

1.1 PURPOSE

Explains the function of N2-BLAST® FPS-650 and FPS-1250 systems.

1.2 AUDIENCE

Specifies the intended readers for this manual.

1.3 IMPORTANT INFORMATION

Provides crucial safety and operational guidelines for users.

2 SAFETY GUIDELINES

2.1 GENERAL

Outlines general safety precautions and responsibilities for operating the system.

3 SYSTEM DESCRIPTION

3.1 KEY FEATURES

Lists the main components and functionalities of the N2-BLAST® system.

3.2 SPECIFICATIONS

Details technical specifications for FPS-650 and FPS-1250 models.

3.3 SYSTEM OPERATIONS

Explains the two standard operating modes: Run and Standby, and controller display.

4 PRODUCT INSTALLATION

4.1 UNPACKING AND PREPARATION

Provides instructions for safely unpacking and preparing the system for installation.

Lock and Unlock Controller

How to unlock the controller to access specific functions like alarm simulation.

4.2 ELECTRICAL REQUIREMENTS

Specifies the necessary electrical connections and power requirements for the system.

4.3 INSTALLATION (FOR FPS-650)

Details how to mount and install the FPS-650 model on a wall or floor.

Optional Mounting Bracket Kit Procedures

Step-by-step guide for using the optional mounting bracket for the FPS-650.

4.4 INSTALLATION (FOR FPS-1250)

Explains how to install the FPS-1250 model on a flat level hard surface.

4.5 PANEL LAYOUT AND GAS CONNECTIONS

Illustrates the panel layout and guides gas connections for the system.

4.6 AIR BYPASS SETUP (OPTIONAL)

4.7 START-UP PROCEDURES

Guides the user through the initial start-up steps, including leak checking.

4.8 CHECKING FOR LEAKS

Provides methods to detect and troubleshoot gas leaks in the system using various techniques.

4.9 ACCESS CONTROLS

4.10 STARTING THE SYSTEM

Instructions on how to initiate system operation by turning on the power switch.

4.11 STOPPING THE SYSTEM

Procedures for safely shutting down the system, including emergency shutdown.

5 SYSTEM USAGE

5.1 INSTRUCTIONS

General guidance on using the Nitrogen Generator for fire protection piping systems.

5.2 ALARM NOTIFICATION

Explains the Filter Alarm and optional BlastOff™ Leak Detection System alarms.

6 SYSTEM MAINTENANCE

Air Pre-Filter

Details the air pre-filter's function and replacement procedure for the compressor.

Particulate and Coalescing Filter

Instructions for replacing the particulate and coalescing filters after the air compressor.

7 KEY CONTACTS

8 FAQS

Frequently Asked Questions section covering common system issues.

8.1 POWER ISSUES

Troubleshooting steps for power-related problems encountered with the system.

8.2 PRESSURE ISSUES

Addresses common issues related to system pressure and operation modes.

8.3 GAS LEAKS

Methods for detecting and fixing gas leaks using non-electrical sprays.

8.4 BLASTOFF™ - LEAK DETECTION SYSTEM

Explains the BlastOff™ leak detection feature, its alarms, and reset procedures.

APPENDIX A: WARRANTY

APPENDIX B: Internal Quick Fill Compressor Option for FPS-1250

Electrical Connection

Electrical hookup requirements for the optional internal quick fill compressor.

Over-Current Protection Device (OCPD)

Information on the compressor's OCPD and the requirement for a disconnect.

Compressor Disconnect

Recommendation for a disconnect switch for easy operation and safety of the compressor.

Compressor Motor Nameplate

Technical specifications of the internal quick fill compressor motor.

Operation Instructions

Steps for operating the internal quick fill compressor in conjunction with the generator.